18-3/4" 15,000# WP. "EVO" BLOWOUT PREVENTER STACK (4-CAVITY) GUIDELINE FRAME SYSTEM CONSISTING OF THE FOLLOWING:
THE FOLLOWING EQUIPMENT WILL BE MANUFACTURED TO DNV OS
E-101 SPECIFICATIONS. ALL THIRD PARTY INSPECTION CHARGES FOR DESIGN REVIEWS, INSPECTION SURVEYS, DATA BOOK REVIEWS, AND FINAL CERTIFICATIONS WILL BE BILLED EXTRA AT ACTUAL COSTS PLUS FIFTEEN PERCENT (15%).
THE PRICES INCLUDE THE MANUFACTURING DATA BOOKS. ONE (1) HARD COPY AND TWO (2) CD COPIES WILL BE PROVIDED.
18-3/4” 15,000# WP “EVO” BLOWOUT PREVENTER STACK (4-CAVITY) GUIDELINE
FRAME SYSTEM
1 EA. COLLET CONNECTOR ASSEMBLY, MODEL "EVO-CON", 18-3/4" 15,000# WP.H4 HUB BTM WITH VX SEAL, X 18-3/4" 15,000# WP. BX-164 FLGD TOP,
SECONDARY UNLOCK, HYDRAULIC GASKET RELEASE, ADAPTER RING TO FIT ONTO H-4 STANDARD 27" OD WELLHEAD, WITH 625 INLAID RING GROOVES. (OPEN FLUID VOLUME 26.9 GALLONS, CLOSE FLUID VOLUME 21.5 GALLONS,
OPERATING HYDRAULIC PRESSURE 1500/3000 PSI, ESTIMATED WEIGHT 42,000 LBS.)
1 EA 2232856-02 CLAMP SEGMENTS, 30 INCH, 18-3/4" 15M C-PRO WELLHEAD CONNECTOR SP-005055-51 & API 16A T-20
20 EA. 2712278-53-10 STUD, CONT THD, 3.000-8 X 26.75 STL /A320 GR L7/ANSI B16.5/ZN PL YEL CHROMATE/CIW X-4024-4/IMPACT 20/15 FT/LBS AT -75F OR LESS
40 EA. 2709000-22-01 NUT, HVY HEX 3.000-8 STL ZN PL ANSI B18.2.2/A194 GR 2H ZN PL CRMT/ASTM B633 CL 5 TYPE II IDENT & PKG PER DWG 2709000
2 EA. BLOWOUT PREVENTER, CAMERON TYPE "EVO" DBL UNIT, 18-3/4" 15,000# WP. WITH 18-3/4" 15,000# WP.BX-164 FLGD BTM X STDD TOP, WITH FOUR 3-1/16" 15,000# WP.BX-154 STDD OUTLETS, WITH "ST" LOCKS, INCLUDING THREADED INSERTS FOR HIGH STRENGTH BOLTING, WITH 625 INLAID RING GROOVES, BONNET SEAL CARRIER AREA OPEN/CLOSE PORTS AND CONNECTING ROD SEAL AREA, MANUFACTURED PER API 16A, T-20. INCLUDING THE FOLLOWING:
(1) SEAL CARRIER REMOVAL TOOL
(2) RAM REMOVAL TRAY
(8) EXTENSION ROD ASSEMBLY FOR BONNET
1 EA BI-DIRECTIONAL RAM ASSEMBLY CONSISTING OF ONE SET OF 3-1/2" TO 7-5/8" BI-DIRECTIONAL SEALING RAMS, TWO DOUBLE MASTER SUBSEA GATE VALVES, TWO FAILSAFE VALVE KITS, ADAPTER SPOOLS, AND SPECIAL BONNETS.
1 EA. "DVS" LOWER RAM SUBASSY, "DVS" SHEAR BLIND RAM, "LOWER" 18-3/4" 15,000# EVO BOP, SUPER TRIM
1 EA. "DVS" UPPER RAM SUBASSY, "DVS" SHEAR BLIND RAM, "UPPER" 18-3/4" 15,000# EVO BOP, SUPER TRIM.
2 EA. VBR RAM SUBASSY, VBR, EVO BOP, 18-3/4" 15,000# WP, (CUSTOMER TO SPECIFY PIPE SIZE)
2 EA. PIPE RAM SUBASSY, EVOL BOP, 18-3/4" 15,000# WP X (CUSTOMER TO SPECIFY PIPE SIZE), API 16A, T-20
1 EA. BONNET REMOVAL KIT, 18-3/4" EVO STD. BONNET WITH TANDEM BOOSTERS, 46" BEAM CENTERS, INCLUDING THE FOLLOWING:
4- CHAIN HOIST ASSY
2- TROLLEY, MANUAL BALL BEARING
2- TROLLEY, GEARED BALL BEARING
2- BASE PLATE
4- RIB
2- CRADDLE
8- SHACKLE ANCHOR
1- MISC CAP SCREWS, STUDS & NUTS
PART: 2163645-05
1 EA. BLOWOUT PREVENTER, CAMERON "DL" ANNULAR, 18-3/4" 10,000# WP. WITH 18-3/4" 15,000# WP. BX-164 FLANGED BTM X 18-3/4" 10,000# WP. BX-164 STDD TOP, WITH ONE 3-1/16" 15M# WP. BX-154 STDD SIDE OUTLETS, WITH 625 INLAID RING GROOVES, MANUFACTURED PER NORTH SEA SPECIFICATIONS.
1 EA. ACCUMULATOR, 15 GALLON BLADDER, 6000 PSI MAWP, SPECIAL SUBSEA SERVICE, 1-1/4" NPT FLUID PORT, ASME CERTIFIED, BUNA N ELASTOMERS
4 EA. PART: 702003-16-44 RING GASKET, API TYPE BX-164, 316 ST/STL, API 6A PSL-4 API MONOGRAM.
16 EA. PART: 702003-15-44 RING GASKET, API TYPE BX-154, 316 ST/STL, API 6A
PSL-4 API MONOGRAM.
1 EA. RE-ENTRY SPOOL, 18-3/4" 15,000# WP.BX-164 FLANGED BTM X 18-3/4" 10/15# WP."AX" HUB TOP, WITH 625 INLAID RING GROOVES, MANUFACTURED
PER NORTH SEA SPECIFICATIONS, APPROX 60" TALL.
6 EA. FLANGE, BUFFER CUSHION FLG, FLUID BUFFER, 3-1/16 API 15M BX-154 W/9.31 AIR CUSHION WITH 625 INLAID RING GROOVE; API 6A, 17TH ED; T/C S, T, U; M/C DD, EE; PSL-3.
1 EA "MCS" MARINE CHOKE & KILL DOUBLE MASTER TARGET VALVE, 3-1/16" 15,000# WORKING PRESSURE, STYLE "E" WITH "MCK" ACUTATORS, BOLT-ON STUFFING BOXES, 3-1/16" 15,000# WP.BX-154 FLANGED INLET X 3-1/16" 15,000#
WP.STUDDED OUTLET, WITH FLUID BUFFER FLANGES, WIHT 625 INLAID RING GROOVES, SEAT SEAL AREAS AND STEM PACKING AREA, MANUFACTURED PER
NORTH SEA SPECIFICATIONS. (LOWER LEFT SIDE VALVE)
1 EA. "MCS" MARINE CHOKE & KILL DOUBLE MASTER TARGET VALVE, 3-1/16" 15,000# WORKING PRESSURE, STYLE "H" WITH "MCK" ACUTATORS, BOLT-ON STUFFING BOXES, 3-1/16" 15,000# WP. BX-154 FLANGED INLET X 3-1/16" 15,000 # WP. STUDDED OUTLET, WITH FLUID BUFFER FLANGES, WITH 625 INLAID RING GROOVES, SEAT SEAL AREAS AND STEM PACKING AREA, MANUFACTURED PER NORTH SEA SPECIFICATIONS. (LOWER RIGHT SIDE VALVE)
2 EA. "MCS" MARINE CHOKE & KILL DOUBLE MASTER TARGET VALVE, 3-1/16" 15,000# WORKING PRESSURE, STYLE "F", WITH "MCK" ACTUATORS, BOLT-ON STUFFING BOXES, 3-1/16' 15,000# WP.BX-154 FLANGED INLET X 3-1/16" 15,000#
WP.STUDDED OUTLET, WITH FLUID BUFFER FLANGES, WITH 625 INLAID RING GROOVES, SEAT SEAL AREAS AND STEM PACKING AREA, MANUFACTURED PER
NORTH SEA SPECIFICATIONS. (UPPER VALVE FOR CHOKE AND KILL SIDE AND BLEEDOFF VALVE)
4 EA. PART: 2020757-?? KIT, SUBSEA GATE VALVE FAILSAFE KIT, SUBSEA
GATE VALVE FAILSAFE, INCLUDING ACCUMULATOR BOTTLE AND ACCESSORIES TO OPERATE (2) SUBSEA VALVES, RATED FOR 11,500 FT. WATER DEPTH.
1 EA. SPACER SPOOL, 3-1/16" 15,000# WP.BX-154 FLANGED ENDS,WITH 625 INLAID RING GROOVES, APPROX 127" LONG.
2 EA. SPACER SPOOL, 3-1/16" 15,000# WP.BX-154 FLANGED ENDS, WITH 625 INLAID RING GROOVES, APPROX 69" LONG.
1 EA. SPACER SPOOL, 3-1/16" 15,000# WP. BX-154 FLANGED ENDS, WITH 625 INLAID RING GROOVES, APPROX 93" LONG.
2 EA. SPACER SPOOL, 3-1/16" 15M "AX" HUB TOP X BX-154 FLANGED BOTTOM F/CHOKE AND KILL LINES, WITH 625 INLAID RING GROOVE, OD THREADED WITH
STUB ACME COARSE THREADS FOR HEIGHT ADJUSTMENT, MATERIAL CLASS DD.
1 EA. STACK ROV INTERVENTION CONTROL PANEL:
SS 316 PANEL, FULL PERIMETER ROV GUARD RAIL 6 X 17D SINGLE PORT HOT STAB RECEPTACLES WITH 3/8" FNPT PORTS 2 X 3/8 10KSI 2-WAY 1/4 TURN VALVES, 3/8 FNPT WITH OCEANEERING VALVE ACTUATORS
4 EA. NUT PLATE, THREADED WITH STUB ACME COARSE THREADS FOR HEIGHT ADJUSTMENT, OF CHOKE AND KILL SPOOL, MATERIAL CLASS DD.
1 EA. PART: REF 223360-40 SUBSEA TRANSDUCER POSITIONER ASSY, WITH TWO TRANSPONDER ARMS, HYDRAULIC CYLINDERS AND MISC FITTINGS.
1 EA. PART NUMBER A-2511-2-1 COATING INCLUDING 2-COATS WHITE EPOXY POLYAMIDE, 7-10 MILS THICK
1 EA. LOWER STACK FRAME SUBASSEMBLY, 18-3/4" 15M BLOWOUT PREVENTER STACK FIVE (4) CAVITY. INCLUDING THE FOLLOWING:
GUIDELINE LOWER FRAME WITH:
*) 192" X 240" VERTICAL ENVELOPE DIMENSIONS
*) MATES TO WELLHEAD CONNECTOR
*) DESIGNED FOR A FUNNEL-UP WELLHEAD
*) HAS A ROUND PATTERN FUNNEL FOR CONNECTOR
*) MATES TO CORNER LOCATED VERTICAL SUPPORT BEAMS
ONE (2) INTERMEDIATE WORK PLATFORM:
*) 192" X 240" VERTICAL ENVELOPE DIMENSIONS
*) SOLID PLATE DESIGN WITH HOSE PASS-THRU HOLES
*) DESIGNED TO FIT INSIDE 192" X 240" STACK
ENVELOPE
*) ADAPTED TO ACCEPT "EVO" BONNET REMOVAL
TROLLEY SYSTEM
GUIDELINE FRAME RECEIVER PLATE STRUCTURE:
*) 192" X 240" VERTICAL ENVELOPE DIMENSIONS
*) MATES TO CORNER LOCATED VERTICAL
SUPPORT BEAMS
*) ACCEPTS "DL" ANNULAR BOP
*) UTILIZES FUNNEL-UP PASSIVE RE-ENTRY SYSTEM
FOR LANDING LMRP SUBSEA
*) PREP FOR CAMERON MUX CONTROL PODS
*) +/- TEN DEGREE LANDING MIS-ORIENTATION
*) DESIGNED FOR CAMERON CHOKE/KILL LINE
MINI-CONNECTOR MALE STABS
LOWER RISER PACKAGE FOR 18-3/4" 15M# W.P. BLOWOUT PREVENTER STACK
1 EA. COLLET CONNECTOR ASSEMBLY, MODEL "HC", 18-3/4" 15,000# WP. AX HUB BTM X 18-3/4" 15,000# WP. BX-164 STDD TOP, SECONDARY UNLOCK, WITH 625 INLAID RING GROOVES, MANUFACTURED PER NORTH SEA SPECIFICATIONS.
1 EA. BLOWOUT PREVENTER, CAMERON "DL" ANNULAR, 18-3/4" 10,000# WP. WITH 18-3/4" 15,000# WP. BX-164 FLANGED BTM X 18-3/4" 10,000# WP. BX-164 STUDDED TOP, WITH ONE 3-1/16" 15M# WP. BX-154 STDD SIDE OUTLETS, WITH 625 INLAID RING GROOVES, MANUFACTURED PER NORTH SEA SPECIFICATIONS.
1 EA. ACCUMULATOR, 15 GALLON BLADDER, 6000 PSI MAWP, SPECIAL SUBSEA SERVICE, 1-1/4" NPT FLUID PORT, ASME CERTIFIED, BUNA N ELASTOMERS
1 EA. PART: 2164730-?? LIFTING RING ASSY, 500 TON SWL, TO ATTACH TO ANNULAR BOP FOR LIFTING BOP STACK.
1 EA. FLEX JOINT, 10 DEGREE COCKING OFFSET, 5,000# WP., 2.0 MILLION LBS. WORKING TENSION, WITH 18-3/4" 10M BX-164 WELD PREP TOP X FLGD BTM, WITH 625 INLAID RING GROOVES. (INCLUDES WELDING OF CUSTOMER SUPPLIED RISER ADAPTER.)
1 EA. LMRP ROV INTERVENTION CONTROL PANEL:
SS 316 PANEL FULL PERIMETER ROV GUARD RAIL 2 X 17D SINGLE PORT HOT STAB RECEPTACLES WITH 3/8" FNPT PORTS 4 X 3/8 10KSI 2-WAY 1/4 TURN
VALVES, 3/8 FNPT WITH OCEANEERING VALVE ACTUATORS
8 EA. 17D DUMMY STAB NON-PRESSURE RETAINING.
8 EA. 17D DUMMY STAB PRESSURE RETAINING.
2 EA. MINI CONNECTOR, CHOKE AND KILL LINE, 3-1/16" 15M# WP. BX-154 STUDDED TOP X 3-1/16" 15M# WP. AX HUB BTM, WITH MANUAL OVERRIDE RODS AND HIGH ANGLE RELEASE OPTION, WITH 625 INLAID RING GROOVES, PER NORTH SEA SPECIFICATIONS.
2 EA. PART: 2163641-03-02 EXTERNAL OPERATING SYSTEM FOR CHOKE AND KILL MINI CONNECTOR, USED INLIEU OF STANDARD OPERATING CYLINDER TO FACILIATE SEAL REPLACEMENTS, INCLUDING:
1) MOUNTING CAGE
1) MOUNTING PLATE
4) HYDRAULIC CYLINDERS
4) OPERATING RODS
1) ACTUATING YOKE
1) SET OF MISCELLANEOUS SRINGS, WASHERS, NUTS, BOLTS, ETC. FOR ASSEMBLY
1 EA. "MCS" MARINE CHOKE & KILL DOUBLE MASTER TARGET VALVE, 3-1/16" 15,000# WORKING PRESSURE, STYLE "H",WITH "MCK" ACUTATORS, BOLT-ON STUFFING BOXES, 3-1/16" 15,000# WP. BX-154 FLANGED INLET X 3-1/16" 15,000# WP. STUDDED OUTLET, WITH FLUID BUFFER FLANGES, WITH 625 INLAID RING GROOVES, SEAT SEAL AREAS AND STEM PACKING AREA, MANUFACTURED PER NORTH SEA SPECIFICATIONS (LOWER RIGHT SIDE VALVE)
1 EA. PART: 2020757-?? KIT, SUBSEA GATE VALVE FAILSAFE, INCLUDING
ACCUMULATOR BOTTLE AND ACCESSORIES TO OPERATE (2) SUBSEA VALVES, RATED FOR 11,500 FT. WATER DEPTH.
2 EA. "MCS" MARINE CHOKE & KILL STRAIGHT VALVE, WITH "MCK" ACTUATOR, BOLT-ON STUFFING BOX, 3-1/16" 15,000# WP. BX-154 FLANGED ENDS, WITH
625 INLAID RING GROOVES, SEAT SEAL AREAS AND STEM PACKING AREA, MANUFACTURED PER NORTH SEA SPECIFICATIONS.
2 EA. CROSS, STUDDED, 6-WAY 3-1/16" 15,000# WP, WITH 625 BX-154 INLAID RING GROOVES.
2 EA. ELBOW ASSEMBLY, FLANGE X STUDDED, 3-1/16" 15,000# WP. WITH 625 BX-154 LINED RING GROOVES.
2 EA. SPACER SPOOL, 3-1/16" 15,000# WP. BX-154 FLANGED ENDS, WITH 625 I NLAID RING GROOVES, APPROX 18" LONG.
6 EA. FLG, FLUID BUFFER, 3-1/16 API 15M BX-154 W/ 9.31 AIR CUSHION WITH 625 INLAID RING GROOVE; API 6A, 17TH ED; T/C S,T,U; M/C DD,EE; PSL-3.
1 EA. PART: 2164730-?? EMERGENCY RECOVERY SYSTEM, STACK ASSY,
18-3/4" 15M 'EVO' BLOWOUT PREVENTER STACK GUIDELINE FRAME SYSTEM, INCLUDES:
2-SHACKLE 250 TON
4-SHACKLE 175 TON
2-ROUND SLING 150 TON
2 EA. FLEXIBLE HOSE, CHOKE & KILL LINE, 3-1/16" 15M# WP. BX-154 FLANGE X BX-154 HUB END, WITH 625 INLAID RING GROOVES, FULL LENGTH ST/STL
OUTERWRAP AND LIFTING COLLAR EACH END, FULL H2S TRIM, API MONOGRAMMED UNDER API SPEC 16C FOR TEMPERATURE RATING "U". APPROX 25 FT. LONG.
2 EA. CLAMP ASSEMBLY, THRU BOLT, 3-1/8" 15,000# WP, CIW CLP # 6, FOUR BOLT STYLE
1 EA. FLEXIBLE HOSE, 3-1/16" 15M# WP. BX-154 FLANGED ENDS, WITH 625 INLAID RING GROOVES, APPROX 14 FT. LONG.
2 EA. FLEXIBLE HOSE, 3-1/16" 5M# WP. BX-154 HUB ENDS, WITH 625 INLAID RING GROOVES, APPROX 25 FT. LONG.
4 EA. 615236-04 CLAMP ASSY, THRU BOLT - 2-9/16" 10M# & 3-1/8" 5M#, CIW CLAMP NO. 4, FOUR BOLT STYLE
24 EA. PART: 702003-15-44 RING GASKET, API TYPE BX-154, 316 ST/STL, API 6A
PSL-4 API MONOGRAM
3 EA. PART: 702003-16-44 RING GASKET, API TYPE BX-164, 316 ST/STL, API 6A
PSL-4 API MONOGRAM
1 EA. PART: 688711-18-01 GASKET, "AX", 18-3/4" 10/15M# 316 ST/STL, WITH W/
NO RESILIENT SEALS FOR PNEUMATIC GASKET RELEASE
2 EA. BULLSEYE INSTALLATION AND ADJUSTMENT. REF 2231993-03-05-01
1 EA. PERFORM THE PULL OFF TEST AT MAXIMUM 10 DEGREES IN THE POD DIRECTION AND MINI CONNECTOR DIRECTION WITH THE RECEIVER PLATE SUBASSEMBLY ON THE GROUND AND THE LMRP STAB PLATE WITH MINI CONNECTORS AND THE MAIN CONNECTOR INSTALLED.
2 EA. POD BUMPER FRAME.
1 EA. LMRP FRAME SUBASSEMBLY, 18-3/4" 15M BLOWOUT PREVENTER STACK.
CONSISTING OF THE FOLLOWING:
*) 192" X 240" VERTICAL ENVELOPE DIMENSIONS
*) ACCEPTS "DL" ANNULAR BOP
*) UTILIZES FUNNEL-UP PASSIVE RE-ENTRY SYSTEM
FOR LANDING LMRP SUBSEA
*) PREPPED FOR CAMERON MUX CONTROL PODS
*) +/- TEN DEGREES LANDING MIS-ORIENTATION
*) DESIGNED FOR CAMERON C/K LINE
MINI-CONNECTORS
AUXILIARY EQUIPMENT
1 EA. TEST STUMP, (EVO) 18-3/4" 10/15M# WP "AX"HUB TOP, WITH TEST MANDREL PROFILE, WITH TWO 1" AUTOCLAVE, TEST PORT, MAT'L CLASS DD. WITH 625 LINED RING GROOVE.
1 EA. TEST STUMP, (LMRP) 18-3/4" 10/15M# WP "AX"HUB WITH 4-1/2" I.F. TEST MANDREL PREP, WITH TWO 2-1/16" 15M# WP. BX-152 FLGD OUTLETS, INCLUDING
FLANGE X 9/16" AUTOCLAVE, STUDS, NUTS AND RING GASKET, APPROXIMATELY 89.22" TALL, WITH NON-PRESSURE CONTAINING BASE PLATE, MAT'L CLASS DD.
1 EA. WELDMENT, SHIPPING SKID FRAME FOR BLOWOUT PREVENTER STACK.
REF: 2164730-07
. 1 EA. WELDMENT, SHIPPING SKID FRAME FOR LMRP. REF: 2164730-08
FACTORY ACCEPTANCE TEST
1 EA. CHARGE FOR ASSEMBLY, HYDRAULIC PIPING, AND FAT OF BLOWOUT PREVENTER STACK AND LOWER MARINE RISER PACKAGE. THE QUOTED PRICE
INCLUDES THE LABOR REQUIRED TO ASSEMBLE THE BOP STACK, ASSEMBLE THE LMRP, PLUMB THE HYDRAULIC FUNCTIONS, AND PERFROM THE FACTORY ACCEPTANCE TESTING. QUOTED PRICE INCLUDES THE HYDRAULIC HOSES AND ST/STL FITTINGS FOR THE HYDRAULIC FUNCTIONS AND THE MISCELLANEOUS STUDS, NUTS, AND RING GASKETS REQUIRED DURING FAT. MAY REQUIRE
SOME HARD PIPING FROM SHUTTLE VALVES TO FUNCTION.
THE FOLLOWING IS A LISTING OF THE STACK HOSING SCOPE OF SUPPLY:
*) HOSES WILL BE SUPPLIED WITH STAINLESS STEEL CRIMPED JIC FEMALE SWIVEL END FITTINGS.
*) ADAPTER FITTINGS BETWEEN THE HOSES, SHUTTLE VALVES, AND POD RECEPTACLES WILL BE THREADED (EITHER NPT OR SAE-STRAIGHT THREAD
O-RING) AND WILL BE STAINLESS STEEL.
*) THE STAINLESS-ON-STAINLESS INTERFACE BETWEEN THE HOSE END FITTINGS AND THE ADAPTER FITTINGS WILL BE LUBRICATED WITH A
SUITABLE THREAD LUBRICANT (NOT A SEALANT).
*) STACK AND LMRP PILOT LINES WILL BE HOSES.
*) GATE VALVE AND C/K MINI-CONNECTOR FUNCTIONS WILL BE HOSES.
*) CONNECTOR FUNCTIONS WILL BE SUPPLIED WITH HOSES THE SAME SIZE AS THE ASSOCIATED SHUTTLE VALVES.
*) CONNECTOR GASKET RELEASE AND HOLD FUNCTIONS WILL BE SUPPLIED WITH HOSES.
*) RAM PREVENTOR FUNCTIONS WILL BE SUPPLIED WITH 1" HOSES.
*) ANNULAR PREVENTOR FUNCTIONS WILL BE SUPPLIED WITH HOSES EXCEPT FOR SURGE BOTTLES.
*) ALL HOSES WILL BE RATED FOR 5,000 PSI SERVICE
ENGINEERING AND PROJECT MANAGEMENT
1 EA. ENGINEERING MANPOWER TO DESIGN, CHART, AND VERIFY ALL COMPONENTS, ALL DRAWINGS TO REMAIN PROPERTY OF CAMERON
1 EA. PROJECT MANAGEMENT, CONSISTING OF A PROJECT MANAGER AND SUPPORT TEAM AS REQUIRED PER THE CURRENT SPECIFICATIONS. ALL TRAVEL, LODGING, AND MEALS REQUIRED WILL BE BILLED EXTRA AT COST WITH SUPPORTING DOCUMENTS.
- 1 EA. MODULAR BLOWOUT PREVENTER CONTROL SYSTEM AS FOLLOWS.
A. DESIGN BASIS
Technical Data Summary
Maximum Water Depth: 3,000 ft.
Standard(s) for Volumetric
Calculations API 16D 2ND Ed.
Hazardous Area Classification:
(where applicable)
Operating Pressure: 3,000 psi
The Subsea Pilot Operated BOP Control System equipment to interface with existing designed for the control and operation of one subsea installed BOP Stack and Lower Marine Riser Package
(LMRP). This proposal contains information for the following components:
_ Subsea BOP Control Pods
_ Umbilical Reels, blue and yellow
_ Stack and LMRP Mounted Equipment
HOSE REEL ASSEMBLIES BLUE/YELLOW
Two (2) powered hose reels, colored coded blue and yellow, store the subsea control hose bundles and reel in or out when retrieving or lowering the pods, the complete blowout preventer stack or the lower riser assembly. A small control panel on each hose reel permits operation of selected blowout preventer stack functions, i.e. Annular, Wellhead and LMRP Connectors functions. The Subsea control hose consists of 3/16” pilot lines and one (1) 1” ID supply line encased in a 3/16” thick layer of
polyurethane. The one (1) 1” supply line directs the operating hydraulic fluid of the subsea modular control pods. The 3/16” pilot lines direct the hydraulic pilot signals to the valves in the Subsea modular control pods. The hose bundle will be supplied to include Ten (10) additional pilot lines. The capacity of the reels shall be 3,500 ft. The reels are constructed as a compact unit with all components required for operation, mounted on the reel drum and within the reel structure. Air-motor drive units drive these reels. Pneumatic power has to be provided from the rig air supply with minimum 110 psi.
Pneumatic Motor and Drive System
A shaft mounted pneumatic motor and gearbox unit will drive the hose reels. The pneumatic motor as well as the gearbox are sized for operational conditions, sufficient to deploy and retrieve the hose and incorporate variable speed controls for Forward, stop and reverse. The pneumatic power to drive the pneumatic motors will be supplied from the rig air supply. The air conditioning units in the air powered hose reels provides clean and lubricated air for the motors during operation. Power from the pneumatic motor will be transmitted directly to a gearbox to rotate the drum. A mechanical locking pin is provided to prevent reel drum rotation during periods of operation inactivity and transport. The pin will lock the drum in approx. 90° intervals. A manual control valve, spring centered three-position/two way type, for the reel operations are installed on the reel drive motor. The hose reels employ self-tensioning control.
The Subsea Modular Control pods contain the valves that direct the hydraulic fluid to the hydraulically- operated components of the blowout preventer stack. The hydraulic fluid is supplied to the pods through the 1” supply lines in the control hose bundles and from the subsea accumulators.
The pods contain pressure regulators, three- valves and four- way, two- and three- position, pilot-operated valves. The control system has two identical Subsea Modular Control Pods, one blue and one yellow. Only one pod operates at a time. The pod that is not in operation serves as a backup unit.
Subsea Hydraulic retrievable Modular Control Pod (one "blue" & one "yellow"). Each pod contains sufficient valves and manifolds to operate all BOP functions to provide 100 percent redundancy. The connectors are retractable. Each pod consisting of the following main items:
Pod frame with main base and the removable covers includes the following main items:
One (1) female half, quick disconnect junction box.
Two (2) 1.1/2" stainless steel piloted regulators, installed for the following functions:
Annular Regulator increase / decrease
BOP Manifold Regulator increase / decrease
One (1) 1/4" stainless steel piloted regulator, installed for the following function:
Fail Safe Assist Regulator increase / decrease
Two (2) 1.1/2" stainless steel 3-way / 2-position slide valves for the operation of the following function:
Upper Annular Preventer open/ close
Lower Annular Preventer open/ close
Four (4) 1" stainless steel 4-way / 3-position slide valves for the operation of the following items:
Upper Shear Ram open/ close
Upper Pipe Ram open/ close
Middle Pipe Ram open/ close
Lower Pipe Ram open/ close
Ten (10) 1/4" stainless steel 4-way / 3-position spring centered valves for the operation of the following items:
Riser Connector unlatch/ latch
Riser Connector unlatch/ latch
Wellhead Connector unlatch/ latch
Wellhead Connector Secondary unlatch/ latch
Orientation Pin retract/ extend
K/C Connector unlatch/ latch
Upper Shear Ram ram unlock
Lower Shear Ram ram unlock
Upper Pipe Ram ram unlock
Lower Pipe Ram ram unlock
Eleven (11) 1/4" stainless steel 4-way / 2-position valves for the operation of the following items:
Upper Outer Kill Valve open/ close
Upper Inner Kill Valve open/ close
Lower Outer Kill Valve open/ close
Lower Inner Kill Valve open/ close
Upper Outer Choke Valve open/ close
Upper Inner Choke Valve open/ close
Lower Outer Choke Valve open/ close
Lower Inner Choke Valve open/ close
Wellhead Connector Secondary unlatch/ latch
Fail Safe Valve Assist Pilot charge/ isolate
Riser Connector Secondary unlatch/ vent
Following direct hydraulic function lines will be connected to items that are installed inside the lower section of the Subsea BOP Control Pod or will run through it:
Run Through Functions:
Upper Pipe Ram lock
Middle Pipe Ram lock
Lower Pipe Ram lock
Orientation Pin extend/ retract
Spare(Unspecified)
Spare(Unspecified)
Riser Stinger retract/ extend
Riser Stinger Seal deenergize/ energize
Stack Stinger retract/ extend
Stack Stinger Seal deenergize/ energize
POD Lock lock/ unlock
Spare(Unspecified) test/ normal
One (1) retractable, segmented multi- port connector for operation of riser package functions.
One (1) retractable, segmented multi- port connector for operation of BOP Stack functions.
Two (2) 30 cubic inch accumulator bottles for two (2) regulators.
Two (2) pod lock assemblies.
All valves and pressure regulators are designed for easy access and replacement. All normal maintenance processes are done without disturbing any hydraulic hose or tubing fittings. All valves and regulators are constructed of stainless steel and other corrosion resistant materials for extra long service life. The pilot ports of all valves are equipped with purge fittings so that air and stagnant fluid can be flushed without disconnecting tubing or hoses.
All Cameron valves and pressure regulators use sliding metal-to-metal, shear type seals for highest reliability and durability with control fluids which can easily become contaminated with particles in the offshore drilling environment.
All hydraulic supply and outlet connections are made through two, pressure-balanced, male, multiport connectors extending from the bottom of the pod. One is for all of the BOP-Stack functions, and the other is for the Lower Marine Riser Package (LMRP) functions and the main supply and return fluid connections. The two connectors may be independently extended and retracted. The connectors are typically retracted during pod installation, retrieval and pod leak testing. The primary reason for retracting these connectors is to protect them from damage during running and retrieval operations. The individual port seals on the male stabs are easily replaced and are extremely durable; they can be successfully disconnected under full pressure without damage.
BOP-STACK AND LMRP MOUNTED EQUIPMENT
In order to achieve a full operable BOP Control System following items needs to be installed onto the BOP-Stack and onto the Lower Marine Riser Package (LMRP):
Subsea LMRP Mounted Accumulator
Based on the Accumulator Volumetric Capacity Calculation in accordance with API requirements, following accumulator quantity will be installed onto the Lower Marine Riser Package(LMRP)
Twelve (12) 15 gallon nominal capacity WP hydro-pneumatic accumulators, bladder type, will be mounted onto the Lower Marine Riser Package (LMRP). They are installed to provide the fluid required for running or retrieving the BOP-Stack or the LMRP. Its functions to reduce BOP closing times and or to serve as a backup supply of power fluid. The LMRP mounted Accumulator have a surface controlled valve to permit isolation of the supply pressure to these accumulators so that the surface pump system can be directed straight through to a selected BOP Stack function.
Riser Female Multi-Port Receptacle on the LMRP
Two (2) Riser Female Multi-Port Receptacles are required for the Modular BOP Control System, one for each Subsea BOP Control Pod. The Riser Female Multi-Port Receptacles are installed on the Lower Marine Riser Package (LMRP) so that they are aligned with the male Multi-Port Stabs of the Modular Subsea BOP Control Pods. They are cylindrical in shape and are manufactured from stainless steel. They are both supported by elastomer springs so that they are positively engaged in contact with the "test rings" in the pods and pushed down as the pod "lands" onto the LMRP. The receptacles can also "float" radially as the Male Stabs are extended into them.
The receptacles have female ports in the outside surface for installation of fittings for attachment to hydraulic hoses that connect them to the LMRP mounted
equipment. The inside surfaces of the receptacles are machined to a smooth finish suitable for establishing a seal with the elastomer seal
units in the Male Stabs. Since the seal surfaces are cylindrical, there are no hydraulic forces tending to cause vertical separation of the male and female portions of the connectors.
Stack Female Multi-Port Receptacle on the BOP-Stack
Two (2) Stack Female Multi-Port Receptacles are required for the Modular BOP Control System, one for each Subsea BOP Control Pod. The Stack Female Multi-Port Receptacles are installed on the BOP-Stack so that they are aligned with the male Multi-Port Stabs of the Subsea BOP Control Pods. They are cylindrical in shape and are manufactured from stainless steel. They are both supported by elastomer springs so that they are positively engaged in contact with the "test rings" in the pods and pushed down as the pod "lands" onto the LMRP. The receptacles can also "float" radially for about 1/8-inch as the Male Stabs are extended into them.
The receptacles have female ports in the outside surface for installation of JIC fittings for attachment to hydraulic hoses, which connect them to the BOP-Stack mounted equipment. The inside surfaces of the receptacles are machined to a smooth finish suitable for establishing a seal with the elastomer seal units in the Male Stabs. Since the seal surfaces are cylindrical, there are no hydraulic forces tending to cause vertical separation of the male and female portions of the connectors.
Brackets, Dual Alignment, for Subsea Pod
Eight (8) Brackets are required for bolting the Modular BOP Control Pod alignment for installation on riser package stab plate.
Pod Retainer Blocks
Four (4) Pod lock brackets for installation on riser package stab plate.
Shuttle Valves
Four (4) shuttle valves (Gilmore) are required for the Upper and Lower Annular Preventer functions.
All of the shuttle valves are made from stainless steel, size 1-1/2" 5,000 psi working pressure.
Additional stainless steel shuttle valves (Gilmore), 1", ½” and ½” unbalanced, 5,000 psi working pressure are required.
Pilot Operated Check Valve
Two (2) stainless steel pilot operated check valves, 1-1/2" Size, 5,000 psi wp are mounted on the Lower Marine Riser Package (LMRP).
Subsea mounted accumulators need to have a surface controlled valve to permit isolation of the supply pressure to the subsea accumulators so that the surface
pump system can be directed straight through to a selected BOP-Stack function, such as the shear rams.
One-(1) stainless steel pilot operated check valves, 3/4" Size, 3.000 psi wp is required.
Pilot operated check valves, with 3/4" size ports, are usually installed on the Riser Connector of the Lower Marine Riser Package and on the Wellhead Connectors of the BOP-Stack. The unit on the Riser Connector is installed on the "LATCH" line of the connector to ensure that it remains "LATCH" even if pressure is lost to this line. The unit on the Wellhead Connector is installed so that the connector remains in the "UNLATCH" position without pressure while the BOP-Stack is being run. This ensures a safe landing of the Wellhead Connector as it lands on the Wellhead. These pilot operated check valves are manufactured from stainless steel.
MISCELLANEOUS EQUIPMENT
To complete the BOP control system additional equipment as listed below is required:
Hose Sheave
Two (2) hose sheave will be supplied with the system. The hose sheave is circular in shape and is sized to ensure that the control hose cannot be bent to less than the manufacturer’s recommended minimum bend radius. The sheave utilizes a standard sheave wheel to give full cable support throughout its turning radius.
The sheave has keepers to prevent the hose from jumping out. A sturdy pad eye is suitably located for attachment of the sheave to the rig structure. The keepers and the lifting eye mechanism are attached to the sheave frame with pins are retained in place with stainless steel, hairpin type clips.
These pins permit installation and removal of the hose without disassembling the keepers. There are no threaded connections on these devices. The hairpin clips are permanently attached to the cable sheave frame with sturdy lanyards.
The structure parts of the sheave are constructed of seal-welded ASTM A36 carbon steel and painted. All other hardware parts are manufactured from corrosion resistant materials.
Hose Clamps
Umbilical clamps to attach umbilical to pod retrieving line will be provided. The umbilical clamps are made of stainless steel and designed for a wire line diameter of 1” and an umbilical diameter of 119 mm +/- 2mm.
Hose Saddle
Two (2) hose saddle assembly for 4.5” Maximum diameter hose will be provided.
Jumper Umbilical
Two (2) Surface control jumper umbilical hose (80 ft) and (140 ft) length for connecting hydraulic panel to yellow and blue hose reel with male half of surface control hose junction boxes at each end will be provided.
TEST EQUIPMENT
In order to do routine testing on the BOP control system some test equipment is required as listed below:
Pod Test Stand
The Pod Test Stand allows testing of the output ports on the Control POD deliver the demanded pressure and are fully functional. The Pod Test Stand is designed for safe area operation.
Modular Control Pod Test Kit
One (1) Pod Test Kit will be provided for simple hydraulic function test of the Pod after removing the upper multiplex package. It will consist of a hydraulic junction plate, hydraulic jumper hoses and a control box.
SHEAR BOOST CIRCUIT(FOR USE WITH EVO BOP STACK)
One (1) separate steel skid module with provisions for mounting accumulator bottles, air pumps, valves, piping and gauges. Ten (10) accumulator bottles, 15 gallon size, 6000 PSI max working pressure, bottom-loading, bladder type, ASME certified, mounted on a 4-1/2” OD machined steel bottle manifold, complete with high pressure 4-botl code 62 SAE flanged end connections. Bottle mounting hardware to include all necessary U-bolts, nuts, lock washers and high pressure nipples. System to include the following major components.
Two (2) 60:1 air operated hydraulic pump assembly
One (1) 1” 5000 PSI manually operated pressure reducing and regulating valve, 5000 PSI input WP rating.
One (1) 1” 5000 PSI Hydraulic Control Valve, manually operated, 4-way selector type, 1” NPT threaded connections
One (1) ¾” Relief Valve factory set at 5,500 psi.
One (1) 1” 5000 PSI Shuttle Valve, to be assembled in the “Close” pipe line to the Close Shear Ram BOP port.
One (1) Pressure Gauge, 0-10,000 PSI, 4” face, glycerin-filled, panel mounted, s/s case for indication of accumulator supply pressure.
One (1) pressure Gauge, 0-10,000 PSI, 4” face, glycerin-filled, panel mounted, s/s case for indication of regulated shear ram close pressure.
Air supply manifold consisting of 1” air lubricator, 1” air filter, 0-300 PSI pressure gauge, air receiver, auto stop/start air pressure switch control valve assembly and air relief valve set at 150 PSI
One (1) air piloted, air control valve to assist in air actuated closure of 1” 5000 PSI Shear Ram close control value.
One (1) Shear Boost System Kit for Subsea Function, including shuttle valves, relief valves, throttle valve and additional piping and fittings.
Note: Interconnecting piping and fittings required to hook-up on board the rig is not included. Applicable material can be quoted later as defined lengths are determined.
ADDITIONAL SERVICES
F.I.T.
The control system will be tested in accordance with Cameron FAT procedure with the following tests:
Pressure test with 1-1/2 times the required working pressure of single units
Function test of single units
Function test of Complete System (Integration Test)
Complete (100%) functional tests with customer reviewed and approved test procedures will be done to demonstrate that the equipment will meet all specified operational and functional requirements.
After test the system will be flushed to the predetermined cleanliness class.
Pod environmental testing (Pressure and Temperature Chamber is not included
PROJECT MANAGEMENT
Project Management, consisting of a project manager and support team as required per the current specifications. All travel, lodging and meals required by customer will be billed at extra cost with supporting documents.
ENGINEERING
Includes engineering manpower to design, chart and verify all components and software; all drawings to remain the property of Cameron.
DELIVERABLES “SONGA OFFSHORE” FOR MODULAR CONTROL SYSTEM PRICING
SURFACE EQUIPMENT
1 2 ea. Hose Reel Assembly
2 2 ea.. Hose Sheaves
3 2 ea. Hose Saddle
4 2 ea. Jumper Umbilical Assembly
5 1 ea. Shear Boost Circuit
SUBSEA EQUIPMENT
1 2 ea. Modular BOP Control Pod;
2 2 ea. Receptacle, Riser, Female, Multiport
3 2 ea. Receptacle, Stack, Female, Multiport
4 8 ea. Bracket, Dual Alignment
5 4 ea. Block, Pod Retaining
6 5 ea. Shuttle Valves, 1-1/2” *
7 11 ea. Shuttle Valves, 1" *
8 23 ea. Shuttle Valves 1/2" *
9 2 ea. Shuttle Valves, 1/2", Unbalanced *
10 1 ea. 1-1/2" 5KPSI; POCV*
11 3 ea. Check Valve, ¾” 5KPSI Pilot Operated*
12 40 ea. Hose Clamps *
13 1 ea. POD Test Kit
14 1 ea. POD Test Stand
15 1 ea. Subsea Accumulator Assembly 12 X 15 Gallon Assembly
3. 1 EA. 1,500 FT. CAMERON "LOAD KING" RISER SYSTEM CONSISTING OF THE FOLLOWING:
30 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 50 FT LONG, 21.00 O.D. X .875 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING
17 JOINTS PREPPED FOR BUOYANCY
13 JOINTS BARE - NO BUOYANCY
***** NOTE *****
THE MUD BOOST LINE IS NOT REQUIRED AT THIS WATER DEPTH AND CAN BE
REMOVED FROM ABOVE RISER AT CUSTOMER REQUEST.
CAMERON "LOAD KING" MARINE RISER PUP JOINTS MAIN TUBE 21.63" OD X 1.188" WALL SEAMED API 5L X-80
1 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 30 FT LONG, 21.63 O.D. X 1.188 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING
1 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 20 FT LONG, 21.63 O.D. X 1.188 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING
1 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 15 FT LONG, 21.63 O.D. X 1.188 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING
1 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 10 FT LONG, 21.63 O.D. X 1.188 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING
1 EA. ASSEMBLY; 'LK 2.0' RISER JOINT, 5 FT LONG, 21.63 O.D. X 1.188 WALL,
TWO 5.00" X 3.00" X 15,000 WP CHOKE/KILL LINES, ONE 5.00" X 4.00" X 5,000 WP MUD BOOST LINE, WITH LIFT LUGS & MARINE EPOXY COATING MISC. RISER TOOLS & EQUIPMENT
1 EA. ASSY-DIVERTER ADAPTER SPOOL, 21" "LK" 2.0 RISER FLANGE X 21-1/4" 2,000# W.P. API FLANGE W/R-73 RING GROOVE WITH 625 INCONEL INLAY.
1 EA. RISER ADAPTER, 21" "LOAD KING" 2.0 RISER FLANGE WITH (2) KICKOUT ELBOWS FOR CHOKE AND KILL LINES, X WELD PREP END TO WELD TO LOWER FLEX JOINT.
2 EA. ASSEMBLY; 21 IN. TELESCOPING JOINT X 55 FT. STROKE 'LK 2.0' RISER CONNECTION TOP X 'LK 2.0' RISER CONNECTION BOTTOM, WITH DOUBLE SEAL ASSEMBLY, AUTO LOCK ASSEMBLY, MANUAL GOOSENECKS; F/ USE W/SPLIT TENSION RING ASSEMBLY
1 EA. ASSY, SPLIT TENSION RING WITH LATCH LOCK, LK 2.0 T-JOINT
1 EA. ASSEMBLY, HYDRAULIC SPIDER F/ 49.50 IN. WIRTH ROTARY TABLE, LK 2.0 RISER SYSTEM, SPLIT DESIGN, HYDRAULIC RETRACTABLE DOGS WITH MANUAL LOCKS, HYDRAULIC SUPPLY TO BE PROVIDED BY RIG.
1 EA. ASSEMBLY, HINGED GIMBAL W/ 6 SHOCK MOUNTS F/ 49.50 IN. WIRTH ROTARY TABLE
1 EA. MUD TERMINATION SPOOL; LK 2.0 FLANGE TOP CONNECTION X LK 2.0 FLANGE BOTTOM; WITH CHOKE & KILL LINES, MUD BOOST TERMINATION WITH
ASSY, FLS GV W/ DF FAIL-OPEN ACTUATOR 4-1/8 BORE, 4-1/16 API 17SS 5K BX-155 STUDDED CONNECTIONS, W/ BOLT-ON STUFFING BOX, 625 INLAID RING
GROOVES & SEAT SEAL AREA, PER 6A 19TH EDITION, PSL 3, PR2, TEMP CLASS U+X, MATL CLASS DD-360; OVERALL LENGTH TO BE SHORT AS POSSIBLE, WITH MARINE EPOXY COATING.
. 2 EA. ASSEMBLY, HYDRAULIC RUNNING AND TEST TOOL W/ DOUBLE LOCK GROOVES AND SECONDARY MECHANICAL LOCK F/ 21 IN. LK 2.0 RISER
SYSTEM
1 EA. ASSY; MANUAL "LK 2.0" RISER RUNNING AND TESTING TOOL W/REMOVABLE SHANK MANDREL
1 EA. RT-40 RISER TOOL PACKAGE CONSISTING OF:
(3) RT-40 RISER TOOLS WITH HYDRAULIC MOTORS, LOAD KING REACTION BAR, AND 2-1/2" SQUARE DRIVE. CAPABLE OF PRODUCING 42,300 FT/LBS, AT 3,000 PSI, +/-3%. (REQUIRES 2-1/2" SQUARE DRIVE SOCKET.)
(3) SPRING BALANCER FOR USE WITH RT-40 RISER TOOL.
(1) DUAL CONTROL CONSOLE WITH SET OF (4) 30 FT. LONG HOSES WITH FITTINGS EACH END. UTILIZES RIG HYDRAULICS UP TO 3,000 PSI, +/-3%, TO OPERATE TWO RISER TOOLS SIMULTANEOUSLY.
(3) CATB COMPARTMENTALIZED ALUMINUM OIL BATH TOOL BOX
(3) 2-1/2" SQUARE DRIVE X 3-1/8" ATF 6PT. IMPACT SOCKER USED WITH RT-40 RISER TOOL
(2) CUSTOM MODEL CAHC-3AIR/HYDRAULIC 3000 PSI HYD. POWER CONSOLE WITH SET OF 30 FT. LONG HOSES (REF. Q031406R1-1MB)
38 EA. SET, ABS HIGH IMPACT PLASTIC PROTECTOR MALE AND FEMALE RISER CONNECTORS, LIGHT WEIGHT MOLDED OUT OF 1/4" HIGH IMPACT ABS PLASTICS, ONE MAN INSTALLATION WITHOUT THE NEED OF A CRANE.
ENGINEERING & PROJECT MANAGEMENT
1 EA. ENGINEERING TEAM CONSISITNG OF: PROJECT ENGINEERING REQUIRED TO DESIGN, CHART, AND VERIFY ALL COMPONETS PROJECT WELDING ENGINEER PROJECT METALLURGY PROJECT Q/A AND INSPECTION ALL DRAWINGS TO REMAIN PROPERTY OF CAMERON
1 EA. PROJECT MANAGEMENT TEAM CONSISTING OF:
PROJECT MANAGER WITH ADMINISTRATIVE SUPPORT TEAM PROJECT SCHEDULING PROJECT PLANNING ALL TRAVEL, LODGING, AND MEALS
REQUIRED WILL BE BILLED EXTRA AT COST WITH SUPPORTING DOCUMENTS.
1 EA. LOAD TESTING REQUIREMENTS OF THE RUNNING TOOLS PER API 16F, SECTION 11.6.3 AND SECTION 14.1
4. 1 LOT BUOYANCY FOR 1,500 FT RISER SYSTEM CONSISTING OF THE FOLLOWING:
102 EA. STANDARD FOAM BUOYANCY MODULE, 2000 FT. RATED, 6 MODULES PER JOINT, 46" OD X 180" LONG NOMINAL PROVIDING 13,521 LBS. NET BUOYANCY MODULES FOR 17 JOINTS OF RISER WITH STOP COLLARS AND STAINLESS STEEL ASSEMBLY HARDWARE FOR MODULES.
51 EA. ASSEMBLY OF ONE SET OF BUOYANCY MODULES (ONE A MODULE & ONE B MODULE) TO RISER JOINT WITH INSTALLATION OF STOP COLLARS
5. 1 EA. CHOKE AND KILL MANIFOLD 3-1/16" 15M# & 4-1/16" 10M# CONSISTING OF THE FOLLOWING:
4 EA. WELDNECK FLANGE, 3-1/16" 15,000# WP X 3" XXH, WITH 625 INLAID BX-154 RING GROOVE, MATERIAL CLASS DD, TEMPERATURE CLASS U,
PSL-3
26 EA. GATE VALVE, MANUAL, 3-1/16" 15,000# WP, CAMERON "FLS", FLANGED BX-154, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH HANDWHEEL, INCLUDING 625 NICKEL BASED ALLOY INLAID IN
SEAT SEAL AREAS, STEM SEAL AREA AND RING GROOVES, CERTIFIED PER DNV/CAMERON SP-5050-01
1 EA. CROSS, 4-WAY ALL STUDDED, 3-1/16" X 3-1/16" X 3-1/16" X 3-1/16" 15,000# WP, API LATEST EDITION, WITH 625 INLAID BX-154 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3
1 EA. TEE, ALL STUDDED, 3-1/16" X 3-1/16" X 2-1/16" 15,000# WP, API LATEST EDITION, WITH 625 INLAID BX-154 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3
1 EA. FLUID CUSHION BLIND FLANGE, 3-1/16" 15,000# WP, WITH 625 INLAID BX-154 RING GROOVE, MATERIAL CLASS DD, TEMPERATURE CLASS U,
PSL-3
3 EA. SPACER SPOOL, 3-1/16" 15,000# WP DOUBLE FLANGED, WITH 625 INLAID BX-154 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3, APPROXIMATE LENGTH 10"
1 EA. SPACER SPOOL, 3-1/16" 15,000# WP DOUBLE FLANGED, WITH 625 INLAID BX-154 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3, APPROXIMATE LENGTH 19"
4 EA. GATE VALVE, WITH HYDRAULIC ACTUATOR, DOUBLE ACTING, 3-1/16" 15,000# WP, CAMERON "FLS", FLANGED BX-154, BOLT-ON LOWER STUFFING BOX, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH MANUAL LOCKING SCREW AND HANDWHEEL, INCLUDING 625 NICKEL BASED ALLOY INLAID IN SEAT SEAL
AREAS, STEM SEAL AREA AND RING GROOVES, CERTIFIED PER DNV/CAMERON SP-5050-01
2 EA. SPACER SPOOL, 3-1/16" 15,000# WP. BX-154 FLANGED ENDS, WITH 625 INLAID RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3, APPROXIMATE LENGTH 20"
2 EA. TEE, ALL FLANGED, 3-1/16" X 3-1/16" X 2-9/16" 15,000# WP, API LATEST EDITION, WITH 625 INLAID RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3
4 EA. GATE VALVE, MANUAL, 2-9/16" 15,000# WP, CAMERON "FLS", FLANGED BX-153, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH HANDWHEEL, INCLUDING 625 INLAID IN SEAT SEAL AREAS, STEM SEAL AREA AND RING GROOVES.
2 EA. DRILLING CHOKE, WITH MANUAL THREADED OPERATOR AND POSITION INDICATOR, WITH 3-1/16" 15,000# WP BX-154 FLANGED INLET AND OUTLET WITH ST/STL LINED RING GROOVES, 2.0" DIA GATE X 1.688" TRAVEL, MEETS API 6A 16TH EDITION REQUIREMENTS, MATERIAL CLASS DD,EE, TEMPERATURE CLASS U,X, PSL-3, PER SP-5050-01. PART: 2049531-01
2 EA. DRILLING CHOKE, WITH HYDRAULIC OPERATOR AND POSITION INDICATOR, WITH 3-1/16" 15,000# WP FLANGED INLET AND OUTLET WITH ST/STL LINED RING GROOVES, 2.0" DIA GATE X 1.688" TRAVEL, MEETS 6A-16TH EDITION
REQUIREMENTS, NON MONOGRAMMABLE, MATERIAL CLASS DD,EE, TEMPERATURE CLASS P,U, PSL-3, PER SP-5050-01 PART: 2028546-01
2 EA. GATE VALVE, MANUAL, 2-1/16" 15,000# WP, CAMERON "FLS", FLANGED BX-152, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH HANDWHEEL, INCLUDING 625 NICKEL BASED ALLOY INLAID IN SEAT SEAL AREAS, STEM SEAL AREA AND RING GROOVES, CERTIFIED PER DNV/CAMERON SP-5050-01
2 EA. CROSS, 4-WAY ALL STUDDED, 2-1/16" X 2-1/16" X 2-1/16" X 2-1/16" 15000# WP, API LATEST EDITION, WITH 625 INLAID RING GROOVES, MATERIAL CLASS DD, TEMP CLASS U, PSL-3
2 EA. PRESSURE GAUGE, TYPE "F" 0-15,000 PSI, MOUNTED ON 2-1/16" 15,000# WP FLANGE WITH 625 INLAID RING GROOVE, PSL-3
3 EA. CROSS, 5-WAY ALL STUDDED, 3-1/16" X 3-1/16" X 3-1/16" X 3-1/16" X 2-1/16" 15,000# WP, API LATEST EDITION, WITH 625 INLAID RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3
2 EA. BUFFER CHAMBER, 10,000# WP, WITH TWO 3-1/16" 15,000# WP BX-154 STUDDED INLETS, THREE 4-1/16" 10,000# WP BX-155 STUDDED OUTLETS, AND TWO 4-1/16" 10,000# WP BX-155 STUDDED ENDS, WITH 625 INLAID RING
GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3.
6 EA. GATE VALVE, WITH HYDRAULIC ACTUATOR, DOUBLE ACTING, 4-1/16" 10,000# WP, CAMERON "FLS", FLANGED BX-155, BOLT-ON LOWER STUFFING BOX, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH MANUAL LOCKING SCREW AND HANDWHEEL, INCLUDING 625 NICKEL BASED ALLOY INLAID IN SEAT SEAL
AREAS, STEM SEAL AREA AND RING GROOVES, CERTIFIED PER DNV/CAMERON SP-5050-01
2 EA. GATE VALVE, MANUAL, 4-1/16" 10,000# WP, CAMERON "FLS", FLANGED BX-155, PER API 6A 17TH EDITION, MATERIAL CLASS DD, TEMPERATURE CLASS P,U, PSL-3, WITH HANDWHEEL, INCLUDING 625 INLAID IN SEAT SEAL AREAS, STEM SEAL AREA AND RING GROOVES, CERTIFIED PER DNV/CAMERON SP-5050-01
6 EA. BLIND FLANGE, RECESSED, 4-1/16" 10,000# WP WITH 625 INLAID RING GROOVE, MAT'L CLASS DD, PSL-3
2 EA. SPACER SPOOL, 4-1/16" 10,000# WP DOUBLE FLANGED, WITH 625 INLAID BX-155 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3, APPROXIMATE LENGTH 14"
3 EA. TEE, ALL STUDDED, 4-1/16" X 4-1/16" X 4-1/16" 10,000# WP, API LATEST EDITION, WITH 625 INLAID BX-155 RING GROOVES, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3.
1 EA. CROSS, 4-WAY ALL STUDDED, 4-1/16" X 4-1/16" X 4-1/16" X 2-1/16" 10,000# WP, API LATEST EDITION, WITH 625 INLAID RING GROOVES, MATERIAL CLASS DD, TEMP CLASS U, PSL-3
2 EA. WELDNECK FLANGE, 4-1/16" 10,000# WP X WELD PREP TO BE SPECIFIED, WITH 625 INLAID BX-155 RING GROOVE, MATERIAL CLASS DD, TEMPERATURE CLASS U, PSL-3.
2 EA. ADAPTER FLANGE, 3-1/16" 15,000# WP X 3" FIG 2202 FEMALE SUB WITH VITON SEALS AND NUT WITH BLANKING PLUG, WITH 625 INLAID RING GROOVE, MATERIAL CLASS DD, PSL-3
2 EA. BLIND FLANGE, RECESSED, 2-1/16" 15,000# WP WITH 625 INLAID RING GROOVE, MAT'L CLASS DD, PSL-3
1 EA. MANIFOLD SKID ASSEMBLY, FOR CHOKE AND KILL MANIFOLD, 3-1/16" 15,000# WP & 4-1/16" 10,000# WP
1 EA. EXT PROT CTG, COT STD CTGS FOR OFFSHORE EQUIP, (REF A-002500-01) PLATFORM SVC, CAMERON RED (RAL #3020; FED STD 595B-#11350) PART: A-002511-01-02
ALL NECESSARY STUDS, NUTS & RING GASKETS
56 EA. RING GASKET, API TYPE BX-154, 316 ST/STL, API 6A PSL-4 API MONOGRAM PART: 702003-15-44
33 EA. STUDS AND NUTS SET FOR ONE 3-1/16" 15,000# WP API FLANGE, ZINC PLATED YELLOW CHROMATE, INCLUDING:
8 EA. PART NUMBER 005914-05-10, A193 GRADE B7
16 EA. PART NUMBER 2709000-11-01, A194 GRADE 2H
4 EA. RING GASKET, API TYPE BX-153, 316 ST/STL, API 6A PSL-4 API MONOGRAM PART: 702003-15-34
12 EA. RING GASKET, API TYPE BX-152, 316 ST/STL, API 6A PSL-4 API MONOGRAM PART: 702003-15-24.
22 EA. RING GASKET, API TYPE BX-155, 316 ST/STL, API 6A PSL-4 API MONOGRAM PART: 702003-15-54
CHOKE CONTROL CONSOLE
1 EA. CAMERON MODEL "CC" REMOTE CONTROL DRILLING CHOKE PANEL FOR "DUAL" HYDRAULIC CHOKE OPERATION, CARBON STEEL OPEN FRAME CONSTRUCTION EACH TO INCLUDE THE FOLLOWING:
1- STAINLESS STEEL ETCHED PANEL FACE
2- CASING PRESSURE GAUGE, 0 - 15,000PSI W/ 6" FACE
1- STAND PIPE PRESSURE GAUGE, 0 -6,000PSI W/ 6" FACE
1- RIG AIR PRESSURE GAUGE, 0 - 300 PSI
1- HYDRAULIC SYSTEM PRESSURE GAUGE, 0 - 1000PSI
2- CHOKE POSITION INDICATOR GAUGE
1- CHOKE SPEED CONTROL VALVES
1- CHOKE OPERATOR VALVE
1- HYDRAULIC SYSTEM OVERRIDE PUMP, MANUAL OPERATED
1- HYDRAULIC PUMP, AIR DRIVEN
1- HYDRAULIC SYSTEM RELIEF VALVE
1- DIGITAL PUMP STROKE COUNTER, 4 DISPLAY FOR TWO PUMP OPERATION
2- MUD PUMP STROKE COUNTER LIMIT SWITCHES W/ MOUNTING CLAMPS
1- AIR LUBRICATOR
1- AIR FILTER
1- AIR REGULATOR
1- HYDRAULIC OIL RESERVOIR
1 EA. PISTON ISOLATOR, 2" 1502 MALE UNION WITH NUT.
PART: 2762444-02-01
1 EA. NIPPLE,API 2 IN LINE PIPE; 4.00 INCHES LONG, SEAMLESS /5L GR B
PART: 021012-10
2 EA. DEBOOSTER, 2" 2202 MALE UNION WITH NUT. PART: 2762862-02
2 EA. ADAPTER, 2-1/16" 15,000# WP. BX-152 FLANGE X 2" 2202 FEMALE UNION.
1 EA. HOSE ASSEMBLY, AIR SUPPLY .50 ID X 50 FT LONG, 3,500 PSI WP, ENDS WITH ST/STL HANSEN SOCKET QUICK 1,000 PSI WP COUPLINGS
PART: 614883-02
4 EA. HOSE ASSEMBLY, HYD OPR .50 ID X 50 FT LONG, 1,000 PSI WP, ENDS WITH ST/STL HANSEN PLUG QUICK COUPLINGS 1,000 PSI WP PART:
614886-02
4 EA. HOSE ASSEMBLY, AIR SIGNAL .25 ID X 50 FT LONG, 2,700 PSI WP, ENDS WITH ST/STL HANSEN SOCKET QUICK DISCONNECT, 1,000 PSI WP COUPLINGS PART: 614882-02
3 EA. HOSE ASSY, HYDRAULIC OPERATION, .18" ID X .52 OD X 50' OAL,
10,000 PSI WP, W/1/4" NPT MALE CRIMPED CARBON STEEL ENDS AND 1/4"
NPTF SST FEMALE QUICK COUPLINGS. (FOR PISTON ISOLATOR OR DEBOOSTER) PART: 614886-15
1 EA. ASSEMBLY, CABLE, PUMP STROKE COUNTER, 2-PUMP, CSA / CENELEC APPROVAL, 150' MAIN LEAD WITH (2) 25' SWITCH LEADS, INCLUDES LIMIT SWITCHES WITH MOUNTING HARDWARE (C-CLAMPS).
PART: 2762814-01 |
