National 1320 UE 2000hp Drilling Rig - Newbuild
National 1320 UE 2000hp Drilling Rig - Newbuild
2000HP SCR Drilling Rig for Sale
Specifications and Description
The 2000 H.P. Rig Package is designed to meet the demands of our customers for today’s
competitive market using the latest in technology. When designing rig packages we try to
meet three simple goals. All rig components must :
1. Operate Properly.
2. Rig up quickly.
3. Transport in the fewest loads possible.
Using these principles, we have designed this rig package to meet or exceed all of our
customers needs. We are pleased to submit the proposal for the following fabrication.
I. Hoisting Equipment
:
The OEM 1,000,000 lb hydraulically elevating mast and winch raising parallelogram
substructure has a 2000 hp rating and can transport in 6 compact loads. Our innovative
design allows our customers to incorporate a 500 Ton Top Drive into the mast. This
allows the rig to be rigged up and rigged down without the removal of the block, top
drive and service loops from the mast.
A. Material and Labor to fabricate one (1) OEM 1,000,000# three section hydraulic elevating
mast and Winch elevating substructure.
a. “New” OEM 1,000,000# Three Section Hydraulic Elevating Mast.
1. 147’ X 13’-0” X 9’-0” Four legged hydraulically elevating mast with hook loadcapacity of
1,000,000# with 12 lines strung to traveling block. Mast complete with the following :
1) Crown block complete with 6-50” fabricated cluster sheaves and 2-36” fabricated fast line
sheave, tapered roller bearing. Shaft drilled for grease fittings, line guards, crown safety
platform and handrails. Crown complete with fifth wheel pin for transportation.
2) Adjustable racking board from 84’ to 88’ with a capacity of 242 stands of 5” drill pipe and
10 stands of 9” drill collars, complete with working platform, floor slab and 7’ high handrails.
Complete with racking board winch.
3) Full-length ladder assembly.
4) Derrick boom kit designed to support 5,000# load, complete with guy line attachment,
boom and attachments, and 8” sheaves (2 per kit) grooved for 9/16” wire line.
5) Raising line set complete with sling line equalizer.
6) Set of standpipe clamps to accommodate dual 5” O.D. standpipes.
7) Set of shim-type adjustable front and rear shoes, complete with shims and 100 Ton Hydraulic
Jack
8) Air hoist sheave unit (2)
9) Block hanging padeye
10) Tong sheave units (2)
11) Set of assembly bolts and pins.
12) Leg mounted deadline anchor with 100,000# deadline load with brass
for drill line size.
13) Mast to be commercial sandblasted, primer and coated.
b. “
New” Incorporated Top Drive Tracks
1. Material and labor to fabricate one (1) top drive tracks to be incorporated into a OEM
142’ x 13’x 1000K Mast. OEM to design tracks to work with customer furnished Top Drive and Block.
Tracks to include :
a. Railing system welded permanently into the mast
b. Top Drive Dolly
c. Block Dolly
d. Two mounting frames to support the top drive service loop including cable trays to tie service
loop electric lines.
c. “New” OEM 30’ Parallelogram Substructure
The substructure has a 30’-0” working floor height, a rotary capacity of 100,000 lb and a setback
capacity of 800,000 lb. It is manufactured with a rigid box type design with four diagonal legs to
insure stability with swing type floor.
i. Substructure to accommodate a cantilever type mast.
ii. The Substructure to transport in three compact loads.
1. Drilling and Off-Drilling Side Boxes – This load includes all winches, cables, flooring, and shoes.
2. Center Steel – This load includes all cross braces, spreaders,
independent rotary drive, rotary table, setback and flooring.
iii. The elevating floor provides you with the options to rig up at a low level to help insure safety
and save time.
iv. Clear height under rotary beams to be approximately 25’-0”.
v. Raising and lowering of the substructure will be done with the doghouse attached to the
substructure insuring safety and minimizing rig up time. The supports are integrated into the
substructure and do not have to be removed for transport.
vi. Substructure complete with :
1. Diamond plate flooring on working floor area not covered by machinery or setback pad.
Flooring does not include the rotary and draw works areas.
2. Flooring, handrails and kick plates surround working floor.
3. Tong Backup Posts
4. Substructure accommodates 27 ½” rotary table and independently driven by DC Motor.
5. Cable tray & grasshopper running up driller’s side leg.
6. Sub structure to be sand blasted, and painted by 2 coat of epoxy primer and followed by
1 coats urethane paint.
C. Drawworks
Model – “Rebuilt” National 1320 UE
Rated Horsepower – 2000
Drilling Line – 1-1/2”
Auxiliary Brake – El Mago 7838
Crown Protection – Crown-0-Matic
Power – Two (2) New DC Motors 752 (1000 hp each intermittent, 750 hp continuous)
Brake Radiator – Heat Exchangers & Brake Circulation Tank
D. Substructure Accessories
- B.O.P Handling System – Tracking beams mounted in the substructure with
Ingersol-Rand 50 Ton B.O.P. Handling System.
- 12’ Headache Rack
- Rig Floor Stairways – All stairs to meet OSHA standards with no slip grip
strut stair treads.
Three (3) 30’-0” stairways from substructure floor to ground level.
Stairs to be built on a 45-degree angle.
One (1) 20’-6” stairway from top of the substructure to top of trip tank.
Stairs to be built on a 45-degree angle.
d. V-Door Ramp – Ramp to be fabricated to work with a 30-0” floor height
substructure and an 18” catwalk. Ramp to be fabricated with ½”
plate and 3” pipe guides.
e. Doghouse – House to be fabricated on an oilfield type skid with loading hitches
on both ends for tailboarding. House to have checker plated flooring, v-crimped wall
construction, and an arched type roof. House complete with the following:
- 4’-0” porch on both ends
- 2’-0” walkway on the back side of the doghouse running to full length.
- Handrails around house perimeter.
- One sliding doorway to rig side.
- Two swing type doorways on both ends with windows built in.
- Two (2) windows on the back side wall
- Knowledge box
- Four compartment work bench
f. Rig Hydraulics – Self Sufficient Diesel Electric Hydraulic Power Unit –
70 GPM @ 3000 PSI capable
- Heavy duty steel skid and frame (with 7’ x 6’ x 18” storage basket); lifting eyes,
loading hitches (both ends), and fork pockets. Skid is 7’- 6” wide x 16’ long x 86” tall.
- 450 gallon reservoir, clean out cover, sight level gauge, vents breather filter, and thermometer.
- 75 gallon diesel tank, clean out cover, vent breather filter to supply diesel engine & generator.
- 115 hp John Deere Diesel engine for Main Pump backup – 70 gpm pressure
compensated piston pump.
- 100 hp, 1800 rpm Electric motor for Main Pump – 70 gpm pressure compensated piston pump.
- 10 hp, 1800 rpm Electric motor for Filter/Heater circulation pump – 40 gpm vane pump.
- Heavy duty Nema 4 combination motor starter/disconnect – 10 hp and 100 hp.
- Pressure Return and Circulation Filters with visual indicator – 6 micron high efficiency
synthetic elements.
- 3500 watt electric start diesel generator for valve control panel and heater operation.
- 2 kw, 110 VAC circulation heater
- Suction ball valves/outlet check valves for pump isolation.
- In-line hydraulic flow meter and pressure gauges for diagnostics.
- System safety relief valve.
- Circuit breaker panel for heater/valve stand operation (pre-wired to generator).
- All hoses and fittings 3000 psi operating pressure rated.
- Quick Disconnect Panel for easy connection from hpU to Rig.
- System is pre-run and tested, with a documented cleanliness level OF ISO 17/15/13
as a minimum.
- Valve control stand can be integrated into HPU or separated for mounting on Rig.
E. “New” American Block Traveling Block
Traveling Block, API loads rating: 500 ton, sheave groove 1 3/8”; number of sheaves : 6.
F. Drilling Line
7500 ft of 1 3/8” class 6 x 19 EIPS-IWRC cable c/w hospel and air operated drill line spooler
II. Prime Mover Drive
:
A.
SCR System
One (1) Ross Hill SCR. The system will be manufactured, designed and equipped to control
and power the following loads:
- Four (4) A/C Engine/generator sets
- One (1) 2000 hp Drawworks, driven by two (2) x 1000 hp (Series) DC Motors
- Three (3) x 1600 hp Mud Pumps, each driven by two (2) x 1000 hp (Series) DC Motors.
- Independent Rotary Drive powered by one (1) 1000 hp (Series) DC Motor.
- Top Drive Feeder
B. Lighting System
Heavy Duty explosion proof Fluorescent and Mercury Vapor Lightning System designed to
use with Mast and Substructure, Mud System, complete with Plug, Receptacles, Cable,
Cable Clamps and all necessary Leads and fitting. Lighting System consist of: Mast and
Racking Platform, Substructure Lighting, Mud Tanks and Mud Pumps, and Utility House,
including Battery emergency light at Driller’s console certified for Class 1 Division 2.
C. Engine/Generator Package
Engine/Generators – Four (4) New Mustang/Caterpillar Model 3512C with Direct Injection
Turbocharged and Separate Circuit After cooled Land Electric Diesel Engine, Rated 1476 H.P.
at 1200 R.P.M. 2007 EPA Non-Road Emission Certified, with the following standard
attachments as listed below :
-
Air Inlet System
Aftercooler core, corrosion resistant
Air cleaner, regular duty, with soot filter
Service indicators
-
Control System
ADEM II or US Equivalent Electronic engine control, left hand.
Requires 24V DC 10 amp continuous, 20 amp intermittent, clean electrical power.
-
Radiator Cooled Land Based
:
Outlet controlled thermostat and housing
Jacket water pump gear driven
Dual outlet
Aftercooler fresh water cooling pump (SCAC), gear driven centrifugal.
SCAC pump circuit contains a thermostat to keep the aftercooler coolant from
falling below 30 deg C (85 F).
-
Exhaust System
Exhaust fittings, flexible, 203 mm (8 in)
Exhaust flange, weldable, 356 mm (12 in)
Exhaust manifolds, dry
Dual turbochargers with w/c bearings
-
Flywheels and Flywheel Housings
Flywheel, SAE No. 00
Flywheel housing, SAE No. 00
SAE standard rotation
-
Fuel System
Fuel filter
Fuel transfer pump
Flexible fuel lines
Fuel priming pump, left hand
Electronically controlled unit injectors
-
Instrumentation
Electronic Instrument Panel, left hand
Analog gauges with digital display data for :
-- Engine oil pressure gauge
-- Engine water temperature gauge
-- Fuel pressure gauge
-- System DC voltage gauge
-- Air inlet restriction gauge
-- Exhaust temperature (prior to turbochargers) gauge
-- Fuel filter differential pressure gauge
-- Oil filter differential pressure gauge
-- Service meter (digital display only)
-- Tachometer (digital display only)
-- Instantaneous fuel consumption (digital display only)
-- Total fuel consumed (digital display only)
-- Engine start-stop (off, auto start, manual start, cooldown timer)
-
Lube System
Crankcase breather, Oil cooler, Oil filter, Shallow oil pan
Oil pan drain valve, 2' NPT female connection
Lubricating oil, SAE 10W30, Caterpillar DEO (CG4) 643L or equivalent.
-
Mounting System
Rails, mounting, floor type, 254 mm (10 in)
-
Power Take-Offs
Accessory Drives
Upper RH, Lower left-hand Front (available for PTO usage)
Front Housing, Two-sided
-
Protection System
-- ADEM II or Equivalent monitoring system provides engine de-ration, alarm, or shutdown
strategies to protect against adverse operating conditions. Selected parameters are
customer programmable.
-- Status available on engine-mounted instrument panel and can be broadcast through the
optional customer communications module or programmable relay control modules(s).
Initially set as follows :
Safety shutoff protection, electrical – oil pressure, water temperature, overspeed, crankcase
pressure, and aftercooler temperature.
Air inlet shutoff, activated on overspeed or emergency stop.
Alarms, electrical – ECM voltage, oil pressure, water temperature (low and high), overspeed,
crankcase pressure, aftercooler temperature, low water level (sensor is optional attachment),
air inlet restriction, exhaust stack temperature, filter differential pressure (oil and fuel).
Derate, electrical
:
High water temperature, Crankcase pressure, Aftercooler temperature, Air inlet restriction,
Altitude, Exhaust temperature.
Emergency stop push button, located on instrument panel.
Alarm switches (oil pressure and water temperature) for connection to customer supplied alarm
panel. Unwired.
Starting System
Air starting motor, right hand, 620 to 1034 kPa (90 to 150 psi), left hand control.
Air silencer
General
Paint, Caterpillar Yellow
Vibration damper and guard
Lifting eyes
- Generator
– Caterpillar SR4B 1750 KVA or Volvo generator, two bearing,
1225 KW, 867 frame, .7 PF, 600 volt complete with Stator RTD’s, Space heater,
Bus bar and cable access box
-
Radiators
– Conventional style Split Core Radiator (56 sq. ft.) with two circuits for engine
jacket water and after-cooler. Includes: 78” Blower fan, fan drive, fan pulleys, belt guard, fan
guard, fuel cooler and Water connections.
- Master Skids – Three (3) Three-runner oilfield type skids (40’ x 10’-0” x 18”) with loading
hitches on both ends for tail boarding. Skids to consist of the following:
Completely covered with ¼” check plate
Drilled and tapped plates for removable arched type roof connections.
Drilled and tapped plates for removal of engine pony skid.
-
Roofs
– Removable arched type roofs (38’-0” x 10’-0” x 12”). Roofs to consist of the following :
Six (6) T.S. 4” x 4” x ¼” support legs with bolt hole patterns to fit tapped holes on skids.
Leg supports complete with square tubing diagonal supports for stabilization.
Two (2) hinged channel running the length of the roof to prevent rain run off. Channels
cut in 5’-0” sections for easy handling and located between each engine package.
III. Rotating Equipment
:
a.
“New” American Block 37 ½” rotary table
.
i. Table complete with :
1. HMB Hinged Pin Drive Master Bushing complete with:
-- a. API No.3 (33) insert bowl, bit breaker adapter plate and sling for 37 ½”
2. No. 1 bowl for 13 3/8” and 11 ¾” pipe
3. No. 2 bowl for 10 ¾” and 9 5/8” pipe
4. 37 RPH Kelly Bushing complete with wrenchless wiper assembly for 5 ¼” Hex.
5. 3 ½” RPH/RSH Square Kelly Roller Assembly
6. Split casing bushing for 37 ½”
7. 20” Casing slip complete with buttons
8. 13 3/8” CL Casing slip complete with buttons
9. 9 5/8” CL Casing slip complete with buttons
10. 5 ½” RDL Extra long rotary slip complete with inserts
11. 3 ½” x 2 7/8” medium long rotary slip complete with inserts
12. Rotating speed: 0-200 RPM
b. “New” Independent Rotary Drive
i. Independent rotary drive complete with:
-- 1. National C-700 transmission
-- 2. “Rebuilt” 752 traction motor.
c. New” Canrig AC Top Drive
i. Model 8050AC-712, 800 hp
ii. Local Blower System
iii. Control Console complete with Advanced Diagnostic System
iv. TD Support Unit – Standard Compact
v. Electrical Interface Materials for TDSU Applications
-- 1. TDSU Supply Cables
vi. Torque Guide
vii. Services – Self Contained
viii. Interface Materials – Mechanical
-- 1. Crown Hangar
-- 2. Harpoon
-- 3. Torque Reaction Assembly
ix. Control Valve Configuration
-- 1. Tool Joint and Stabbing Guide Kit
-- 2. Remote Actuated lower well control valve assembly complete assembly
M & M Valve and Canrig Actuator
x. Accessories
-- 1. Tool Kit
-- 2. OPT – Mast Raising Interface
xi. Rig Specific Top Drive Interface
xii. Rig Specific Torque Guide Interface
IV. Circulating Systems
:
a.
Mud Pumps
-- i. Three (3) “New” Gardner Denver PZ-11 1600 Triplex Mud Pumps, 1600 hp,
Liners 6 ¼” x 10”, 600 gpm each @ 3300 psi driven by 6 each GE-752, 1000 hp
traction motors, furnished with :
1. Unitized on a two-runner oilfield type skid with loading hitches on both ends for tailboarding.
2. Steel traction motor subbase with two (2) adjustable motor base plates.
3. Two (2) “Rebuilt” 752 Series wound DC traction motors. Each motor to include a 15 hp
Blower and junction box with lock out switch.
4. High pressure pulsation dampener, 5000 psi.
5. 3” Relief Valve, manual reset, 1500-5000 PSI with flange connection.
6. SPM meter (0-200)
7. Pressure gauge, 0-5000 PSI range with flange connection.
8. Pressure and Suction Manifold
9. Discharge strainer block.
10. Suction Strainer.
11. Centrifugal charging pump 6 x 8 with mechanical seal and hard iron material, all mounted
on a mission fabricated steel base with woods style coupling, OSHA type coupling guard
and a 75 hp 1750 RPM, 3 PH, 230/460 Volt, 60 Hz explosion proof electric motor.
b. 2000 bbl Round Bottom Mud System(1000 active: 1000 Reserve)
- OEM to completely
fabricate tanks (40’ x 10’-6” x 7’-0”) on a three runner oil field type skid (50’ x 7’-10” x 8”) with
loading hitches on both ends for tail boarding. Tanks to have internal ladders to each compartment,
equipment supports, fold down type handrails and covered with galvanizes bar grating. Mud system
to consists of the following :
i. Shaker Tank – Four equal compartments (125 bbl Each)
1.
Shale Pit (125 bbls)
-- a. 10’-0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. One (1) overflow
2.
Degasser Pit (125 bbls)
-- a. 10’-0 compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. One (1) overflow
-- d. One (1) 6” suction line from 5 x 6 centrifugal pump.
-- e. One (1) 10” equalizer. Bottom mounted with top mounted handle.
3.
Desander Pit (125 bbl)
-- a. 10’-0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. One (1) overflow
-- d. One (1) 6’’ suction line from 5 x 6 centrifugal pump.
-- e. One (1) 10” equalizer. Bottom mounted with top mounted handle.
4.
Desilter Pit (125 bbl)
-- a. 10’-0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. One (1) overflow
-- d. One (1) 10” bottom equalizer and one (1) top equalizer.
-- e. Equipment supports for one (1) 15 hp agitator
5.
9’-0’’ Porch
-- a. Able to accept two (2) 6 x 8 centrifugal pumps
-- b. 10” equalizer line to Suction Tank.
-- c. 10” Ditch Connection to Suction Tank.
-- d. Covered with ¼’’ Chk’d floor plate.
-- e. Overhead plated roof.
6.
Extras
-- a. One (1) 1” diameter x 25’ long valved water wash down hose.
-- b. One (1) Water connection to desilter trough.
-- c. One (1) Water connection to desander trough.
-- d. 16” x 18” mud ditch with dump gates to each compartment.
ii. Suction Tank – Three Compartments.
1.
Suction Compartment #1 (187.5 bbls)
-- a. 15’ – 0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. Three (3) 6” suction lines going to main mud pumps.
-- d. Equipment supports for one (1) 15 hp agitators.
2.
Suction Compartment #2 (187.5 bbls)
-- a. 15’ – 0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. Three (3) 6” suction lines going to main mud pumps. Each line independent for each pump.
-- d. Equipment supports for one (1) 15 hp agitators.
3.
Pill Compartment (125 bbls)
-- a. 10’-0’’ compartment.
-- b. One (1) 8” cleanout with butterfly valve.
-- c. One (1) 10” equalizer. Bottom mounted with top mounted handle.
-- d. One (1) overflow
-- e. Equipment supports for one (1) 15 hp agitator
4.
Porch
-- a. Able to accept two (2) 5 x 6 centrifugal pumps.
-- b. 6’’ line to both pumps
-- c. One (1) discharge dumping line
........ i. Pill Tank
........ii. Suction Tank.
5.
Extras
-- a. One (1) 1” diameter x 25’ long valved water wash down hose
-- b. 16” x 18” mud ditch with dump gates to each compartment.
iii. Reserve Tank – Two Compartments.
1.
Reserve Compartment #1 (250 bbls)
-- a. 20’ – 0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. Two (2) 6” suction lines going to main mud pumps.
-- d. Equipment supports for two (2) 10 hp agitators.
2.
Reserve Compartment #1 (250 bbls)
-- a. 20’ – 0’’ compartment
-- b. One (1) 8” cleanout with butterfly valve.
-- c. Two (2) 6” suction lines going to main mud pumps.
-- d. Equipment supports for two (2) 10 hp agitators.
3.
Porch
-- a. Able to accept two (2) 5x6 centrifugal pumps.
-- b. 6’’ line to both pumps
4.
Extras
-- a. One (1) 1” diameter x 25’ long valved water wash down hose.
-- b. 16” x 18” mud ditch with dump gates to each compartment.
iv. Mud Mix Skid
1. 7’-10” wide x 20’ long with two (2) high shear 6” mud hoppers mounted
and piping to the suction and reserve tank
v. Accessories
1. Three slide for shaker. Slide to mount to the side of the tank and fold down
during transportation. Slide complete with 6” pipe end for hose hook up in the field.
2. Single slide for desander. Slide to mount to the side of the tank and fold down
during transportation. Slide complete with 6” pipe end for hose hook up in the field.
3. Single slide for desilter. Slide to mount to the side of the tank and fold down
during transportation. Slide complete with 6” pipe end for hose hook up in the field.
4. Fold down type walkways. Walkways around shaker area complete with galvanized
grating and removable handrails. Walkways to fold down during transport.
5. Two (2) Stairways. Stairways fabricated from top of mud tanks down to ground level.
6. Roofing System. All mud puts to be covered with arch type roofing system that
will telescope down during transportation.
vi. Equipment
1. Six (6) 5 x 6 centrifugal pumps with mechanical seals and hard iron material, all
mounted on a fabricated steel base with woods style coupling, OSHA type coupling
guard and a 100 hp 1800 RPM, 3 PH, 230/460 Volt, 60 Hz explosion proof electric motor.
2. Eleven (11) Derrick DE-AG-10 Agitators complete with 10 hp, 1800 RPM explosion
proof C-face motor bolted to a gear box. Including shaft stabilizer, shaft and impeller.
3. Two (2) Derrick DE-AG-15 Agitators complete with 15 hp, 1800 RPM explosion proof
C-face motor bolted to a gear box. Including shaft stabilizer, shaft and impeller.
4. One (1) 3 in 1 1200 GPM Mud Cleaner with Derrick FLC 503 Shaker.
5. Two (2) Hopper with venturi.
6. One (1) Derrick Vacuum degasser 1200 GPM. Skid mounted with heavy duty 3 hp
explosion proof 230/460 volt, 60 Hz, 3 Ph, 1800 RPM motor and manual starter with heavy
duty vacuum pump.
7. Three (3) Derrick Flo-Line Cleaner 503, 3-panel high G Shale Shakers with Weir Feed
complete with
three panel screen frame, support structure, and explosion proof electrics with the following
options :
- a. A.W.D. (+7 deg uphill to –1 deg downhill)
- b. Standard Screen Underflow hopper
- c. Weir Feed
- d. Super G Vibrations Motors
- e. Single side tensioning system
c. Combo Skid
i. Combo skid to be fabricated on a three-runner oilfield type skid with loading hitches on
both ends for tailboarding. Skid to include the following :
1. Trip Tank – One (1) 100 bbl trip tank. Tank to include the following :
-- a. Galvanized grating on top of tank.
-- b. Skid porch with provisions for mounting :
........ i. One (1) 2 x 3 x 30 hp centrifugal pump
2. Brake Water Tank – One (1) break water tank. Tank to have the following :
-- a. Tank bottoms to be 3/8” plate.
-- b. Tanks constructed with ¼” v-crimp.
-- c. Tank rims to be 4” square tubing.
-- d. Top of tanks, overhead walkway, top of skid covered with ¼” plate.
-- e. Cleanout, access ladder, and man way
f. Provisions to mount :
....... i. Two (2) 2 x 3 x 25 H.P. centrifugal pumps
........ii. Heat exchanger
........iii. Safety alarm package.
d. 48” x 22’ Mud Gas Seperator with transportation skid
-- i. Mud gas seperator complete with:
......1. 48” Pipe with weld caps on both ends.
......2. Internal baffles.
......3. All piping and pipe brackets.
......4. Gas buster to elevate to working condition to allow operation under half full conditions.
......5. Gas buster to be mounted in lay down position for transport and to be raised by
truck for operation.
V. Blow Out Preventer
:
a.
B.O.P. Stack
(New Manufactured in Accordance to API 16A specifications, Latest Edition
Nace MR-01-75 and ISO 9001 Quality Systems Temperature Class “T-20” API Monigrammed)
1. Blow Out Preventer, Annular
Control Flow Type “S”
13-5/8” 5,000 PSI (BX-160) Studded Top
13-5/8” 10,000 PSI (BX-159) Flanged Bottom
316 SS Lined Rig Grooves, H2S
Complete with seal kit and nitrile element
2. Blow Out Preventer, double ram
Control Flow Type “U”
Hydraulic Operated / Manual Locks
13-5/8” 10,000 PSI (BX-159) Flanged Top
13-5/8” 10,000 PSI (BX-159) Flanged Bottom
Standard Bonnets
Four (4) 4-1/16” 10,000 PSI (BX-155) Flanged Outlets
316 SS Lined Ring Grooves, H2S
Complete with Handwheels, “U” Joints and Stem Assemblies
(LESS RAMS)
Blind Flange, 4-1/16” 10,000 PSI, BX-155
Ring Gasket, CAD Plated, BX-155
Sets (8 PCS Per Set) Stud with two hex nuts
1-1/8” x 8-1/2” ASTM A193/194,GRB7/GR2H,CAD Plated
SET…2 pcs per set..Blind RAMS
13-5/8” 10,000 , Type “U” C/W seals, Packers
SET…2 pcs per set…Pipe RAMS, 5”
13-5/8” 10,000 , Type “U” C/W seals, Packers
***Rams to be installed in the BOP!***
3. Blow Out Preventer, single ram
Control Flow Type “U”
Hydraulic Operated / Manual Locks
13-5/8” 10,000 PSI (BX-159) Flanged Top
13-5/8” 10,000 PSI (BX-159) Flanged Bottom
Two (2) 4-1/16” 10,000 PSI (BX-155) Flanged Outlets
316 SS Lined Rig Grooves, H2S
Complete with Handwheels, “U” Joints and Stem Assemblies
(Less RAMS)
Blind Flange, 4-1/16” 10,000 PSI, BX-155
Ring Gasket, CAD Plated, BX-155
Sets (8 pcs per set) Stud with two hex nuts
1-1/8” x 8-1/2” ASTM A193/194,GRB7/GR2H,CAD plated
Set…2 pcs per set..VBR’S 2-7/8” -5”
13-5/8” 10,000 , Type “U” C/W Seals, packers
(To be installed in the BOP)
4. Drilling Spool
Drilling Spool, Type, “D”
13-5/8” 10,000 PSI (BX-154) Flanged Top
13-5/8” 10,000 PSI (BX-154) Flanged Bottom
Two (2) 4-1/16” 10,000 PSI WP Flanged Outlets
BX-154,SSRG
5. Documentation
Data Books
b. Accumulator Unit
- 7 station closing unit with 2 remotes,
1 each 150’ and 1 each 60’ umbilical for 10K Stack.
-- i. 24 each new 11 gallon accumulator
-- ii. 3 each new 60:1 pneumatic pumps
-- iii. 1 each new triplex pump with 1 ¼” plungers
-- iv. 1 each new 30 hp Motor
-- v. 1 each new Barksdale electric hydraulic pressure control switch.
-- vi. 2 each new 1500 PSI pressure regulators
-- vii. 7 each new 1” Barksdale selector valves
-- viii. 1 each new 1” Barksdale bypass valve (high/low pressure)
-- ix. 8 each new 3 x 4 air cylinders (select valves)
-- x. 3 each new 6” glycerin filled pressure gauges (1 x 3000psi, 2 x 6000psi)
-- xi. 1 each new pneumatic/hydraulic pressure switch
-- xii. 3 each new directional check valves (1 x 1”, 2 x ½”)
-- xiii. 2 each new 3500 psi pressure relief valves
-- xiv. 1 each 16-function fixed plate
-- xv. 5 each new 1” 3000 psi ball valves
-- xvi. 1 each new moisture separator and oiler (air inlet)
c. Choke and Kill Manifold
- Choke and Kill Manifold Assembly, Kill Line Valve Assembly, and Choke Line
Valve Assembly
- (3) Gate Valve, 4-1/16''10,000psi, Cameron Style, FC, Manually Operated.
- Gate Valve, 4-1/16'' 10,000psi, Hydraulicly Operated, DFC
- (9) Gate Valve, 2 1/16" 10,000psi, Cameron Style, Manually Operated, Flanged End
- Studded Cross, 2 X 2 X 2 X 2, 10,000psi
- Studded 5-Way Cross, 4-1/16" 10,000psi X 4-1/16" 10,000psi X 2-1/16"
10,000psi X 2-1/16" 10,000psi X 2-1/16" 10,000psi, with B7 Studs and Grade 2H Nuts.
- Spacer Spool, 2 1/16" 10,000psi Flanged x 2 1/16" 10,000psi flanged.
- Adapter Spool, 2-1/16" 10,000psi, Flanged End X 2-9/16"10,000psi, Flanged End.
- Check Valve, 2-1/16" 10,000psi, DVI, Model R, DD Trim, Temperature Class P-U,
PSL 2, PR1, Flanged End.
- Adjustable Choke, 2-1/16" 10,000psi, DVI, Model H2, Manually Operated, EE Trim,
Temperature Class P-U, PSL 2, PR1, 2" Maximum Orifice, Flanged End, Stainless Steel
Lined Ring Grooves.
- Double Studded Adapter, 2-9/16" 10,000psi X 2-1/16" 10,000psi, with B7 Studs and Grade
2H Nuts.
- Double Studded Adapter, 4-1/16" 10,000psi X 2-1/16" with B7 Studs and Grade 2H Nuts.
- Hydraulic Choke, 2-9/16'' 10,000psi, SWACO Style, Super Choke, EE Trim , Temp Class
P-U, Flanged End with Stainless Steel Lined Ring Grooves.
- Spacer Spool, 4-1/16" 10,000psi X 4-1/16" 10,000psi 12" Tall.
- Buffer Tank Assembly, Shell Test 15,000psi, Working Pressure 10,000psi,Main Tube 9"
OD X 7" ID 4130 Mechanical Tubing, with two 4-1/16" 5,000psi Studded End Caps, two 2-1/16"
10,000psi. Flanged Inlets, One 4-1/16" 10,000psi Flanged Inlet connected to a 4-1/16" 5,000psi
Flanged Outlet by utilizing 6" OD X 4" ID Tube that isolates this" Panic Line" from the remainder
of the buffer tank, Two 2-1/16" 5,000psi Extended Flanged Outlet. Heat Treated.
- Flanged Mud Gauge, 2 1/16" 10,000psi, Cameron Style, Model F, Range 0-10,000psi.
- (2) Adapter Flange, 2-1/16", 10,000psi X 2" Figure 1502 Female Threaded Half with Seal.
- (2) Blind Flange, 4-1/16" 5,000psi.
- Blind Flange, 2-1/16" 10,000psi
- (2) Target Flange, 2-1/16'' 5,000psi, Lead Filled.
- Blankin Plug, 2-1/16'' 10,000psi X 1502 Union, Male Half.
- Hammer Nut, 2'' 1502 Union
- (5) Ring Gasket, BX155, Stainless Steel.
- (19) Ring Gasket BX152, Stainless Steel
- (2) Ring Gasket RX153
- (2) Ring Gasket R39 Stainless Steel
- (88) Stud, 3/4'' X 5-1/2'' B7, w/ 2 Grade 2H Nuts Each,2-1/16" 10M
- (24) Stud, 1-1/8'' X 8- 1/4'', B7 w/ 2 Grade 2H Nuts Each, 4-1/16" 10M
(24) Stud, 7/8'' X 6-1/4'' B7, w/ 2 Grade 2H Nuts, 2-9/16" 10M, 2-1/16" 5M
VI. Utilities
:
a.
Air Compressor & Receiver
-- i. Two (2) Gardner Denver, ST-50, Electra-Saver II, rotary screw air compressor,
Model EBE99Q. 50 hp, 460 volts, 3 phase, 60 HZ, TEFC, with NEMA 4 Control Enclosure.
-- ii. Two (2) Steel Fab, 400 gallon, vertical air receivers with full skirt, 200 psi working pressure.
Part # A12614. Unit is California Coded.
-- iii. One (1) Gardner Denver – 9 hp Cold Start.
-- iv. One (1) RNC250 air dryer for 250 CFM.
b. Air Hoist
– Two main rig hoists for rig floor.
-- i. Ram Winch Model K5UL20MX1G – 8000lb Rig Winch
-- ii. Ram Winch Model K5UR50DML14AM1G – 5000 lb. Man Rider Winch.
c. Derrick Board Winch
-- i. Derrickman winch, 2500 lbs working capacity.
d. BOP Handling System
-- i. Ingersol-Rand- 50 Ton BOP Handling System consisting of 2-25 Ton Air Hoists equipped
with hand geared trolleys, 30’ of lift.
VII. Instrumentation
:
a.
Drift Indicator
Totco Double Recording Drift 0 to and 0 to 8° and 0 to 14°. Clock complete with following :
-- i. 1 ea. Godevil Kit
-- ii. 1 ea. Chart tool & Chart Reader
-- iii. 1 ea. Tool Maintenance Box w/ Tool
-- iv. 100 ea. Chart 0 to 8° and 0 to 14°
-- v. 10 ea. Rubber Finger Stabilizer
-- vi. Fishing Tool 7 rope sockets
b. Indicator/Gauge & Counter
EMS-2 or Equivalent Rotary Torque indicator, Weight indicator, and Tong torque gauge,
Circulating pressure gauge, two (2) ea. Pump stroke counter.
c. Drilling Recorder
EMS-2 or Equivalent Drilling recorder, 9 pen (weight, torque, penetration rate, pump pressure,
rotary rpm). (Diameter 103 Dan Kurang 6 Buah Printed Circuit Board).
d. PVT
EMS-2 or Equivalent Pit volume totalizer, single channel with audio alarm and warning lights,
four pit transmitters totalizing relay, gain and loss gauge with gauge zero devices. Full digital
instrumentations.
e. Flow-Shoe-Device
EMS-2 or Equivalent Device complete with recorder and alarm system
VIII. Fabrications
:
a.
Accumulator/Junk Box.
-- i. Material and labor to fabricate one (1) accumulator/pipe bend skid as per our conversations.
OEM to fabricate a three runner oilfield type skid (40’ x 10’ x 12”) covered with ¼” check plate.
Pipe bend fabricated out of customer furnished drill pipe. Piping to be done during rig up. Skids
complete with :
.......1. One (1) arched type roof with T.S. 4”x4”x ¼” legs and gussets plates welded on roof and
flooring for support
.......2. Mounting supports for one (1) accumulator
b. 500 bbl Water Tank
-- i. Material and labor to fabricate one (1) 500 bbl water tank as per our conversation. Tanks
fabricated on oilfield type skids with loading hitches on both ends for tailboarding. Skid ends to
be covered with ¼” check plate. Tanks complete with the following :
.......1. Two (2) 3 x 2 x 11 Centrifugal pumps with 25 hp Motors
.......2. Suction and Discharge Piping.
.......3. Two (2) ladder rung to top of tank (In and Out)
.......4. 4” Fill cap
.......5. 2” Outlet
c. Two (2) 12,000 Gallon Fuel Tank.
-- i. Material and labor to fabricate two (2) 12,000 gallon fuel tank as per our conversation. Tanks
fabricated on oilfield type skids with loading hitches on both ends for tailboarding. Skid ends to be
covered with ¼” check plate. Tanks complete with the following :
.......1. Two (2) fuel transfer pumps
.......2. One (1) filter system.
.......3. Suction and Discharge Piping.
.......4. Two (2) ladder rung to top of tank (In and Out)
.......5. Top and Side man ways, 4” Fill cap, 2” Outlet, and 1 ½” Drain
d. “New” Warehouse/Workshop
i. Material and labor to fabricate one (1) Warehouse/Workshop. Shop fabricated on oilfield type
skids with loading hitches on both ends for tailboarding. Skid to be covered with ¼” check plate.
Workshop complete with the following :
.......1. Work Table
.......2. Work Bench
.......3. Storage Compartments
.......4. Storage Shelves.
e. Cable Trays
-- i. Material and labor to fabricate one (1) lot of cable trays as per the following: Cable trays
to be fabricated as follows :
.......1. Two (1) 40’-0” sections from substructure to fuel tank
.......2. One (1) 35’-0” section from mud tanks to main tray
.......3. One (1) 20’-0” section from substructure to main stairs
-- ii. Cable trays complete with the following:
.......1. Hinged doors in 5’-0” sections with chain for each doorway
.......2. Flat expanded metal running the length of each tray
.......3. ½” round bar at each end of cable tray to provide protection when pulling wires
f. Vibrator Hoses
-- i. Three (3) 3 ½” x 12’ long, 5000 psi wp with 4” welded connections. For connection
of mud pumps to substructure high pressure line
g. Rotary Hose
-- i. One (1) 3 ½” x 75’, 5000 psi wp with 4” welded connections. Complete with safety
clamps,chains and hammer unions on each end.
h. Wire Line Unit
-- i. Five Star surveyor wireline unit with 15 hp, 1800 rpm, 480 volt, 3-phase, 60 HZ
Explosion proof motor, complete with one (1) line guard , counter and 20,000’ of .108 wireline.
IX. Rig up and Testing
:
a.
Structural set and assemble
:
-- i. Mast and Substructure
.......1. Mast accessories.
.......2. Install flooring, handrails, v-door, stairs, etc.
.......3. Fabricate and install flow line.
-- ii. Rotary Table and independent drive
-- iii. Drawworks
-- iv. Doghouse
-- v. SCR control panel, foot pedal and drawworks console.
-- vi. Mud Pumps
-- vii. Brake water/trip tank
-- viii. Fuel Tanks
-- ix. Cable Trays
-- x. Engine package.
-- xi. Accumulator/Junk basket
b. Piping, Fittings, hoses, valves, etc.
-- i. Water Supply to:
.......1. Rig Floor
.......2. Brake water system
.......3. Feed and return lines from brake water tank to drawworks drum and brake.
-- ii. Fuel System
.......1. Feed and return lines from tank to engine set.
-- iii. Air System
.......1. Air Supply for accumulator unit and rig floor
.......2. Hose connections from rig floor air manifold to drawworks control console and air hoist.
.......3. Miscellaneous
........... a. Two (2) rig floor air hoists and stands.
c. High Pressure piping.
-- i. Supply and Install single standpipe, standpipe manifold and all necessary high-pressure
lines and hoses.
-- ii. Cameron or equivalent 5000 psi wp singe stand pipe manifold complete with gate valves,
pressure gauge of 5000 psi rating and other standard fittings.
-- iii. 5” x 5000 psi wp single stand pipe of suitable length with clamps installed on the off-drillers
side. Complete with gooseneck, hammer union or unibolt couplings for making up a rotary hose
with the safety clamp attached. All weld type fittings.
-- iv. 5” x 5000 psi wp single stand pipe manifold with connections for pressure gauge, kill line,
cellar jet line with two (2) 2” x 5000# valves and one (1) 5000 psi pressure gauge. All welded
type fittings.
-- v. Rig pump delivery manifold shall be connected to the vibrator hoses through a rigidly
supported strainer cross.
-- vi. A 5000 psi working pressure gate valve on each mud delivery manifold. From each pump
delivery manifold, a suitable bleed line and valve should be provided.
-- vii. Necessary anchoring arrangement of all high-pressure delivery lines to be provided.
d. Electrical Rig Up
e
Testing
.......i. Provide lube products to all machinery.
.......ii. Provide Fuel for testing
.......iii. Run air compressors.
.......iv. Pressure test all high pressure lines and connections to working pressure
.......v. Load test generators
.......vi. Test all SCR assignments.
f.
Rig Down
i. Rig down and assist in load out on customer furnished trucks. All packing to be done by others.
X. Documentation, Manuals, Warranty Certificates, and API Certifications.
All manufacturers’ warranties will be included with the rig upon delivery.
Options
A. Rig Skidding System – Skidding System Designed to skid a maximum of 105 linear feet.
-- b. Material and labor to fabricate one (1) hydraulic skidding structure. Each structure designed
per the following :
i.
Three (3) 30’-0” sections and One (1)15’-0” section
.......1. Each section designed to “leap frog” during skidding and pin.
.......2. Skidding package designed to drill at any location. Section to have opening location for mousehole.
.......3. Each section to have cross bracing and diagonal bracing to maintain rigidity.
.......4. Each section designed with “claw-grooves” every 2’-2” with fabricated flanges.
.......5. Each section complete with four way lifting assembly.
ii.
Two (2) Claw Assemblies.
.......1. Each claw complete with reversible jack claw for movement in the forward and reverse direction.
iii.
Two (2) Jacking Cylinders
.......1. 11” bore x 30” stroke x 3000 psi, single stage, double acting.
iv.
Four (4) Beam Clamp Assemblies.
.......1. Beam clamps designed to secure substructure to skidding structure during drilling operations.
v.
Accessories
.......1. Four (4) guide plate pins and padeyes.
.......2. Two (2) Beam supports for top drive house
.......3. Two (2) beam supports for hydraulic power unit
.......4. Two (2) beam supports for brake water cooling unit.
.......5. Extensions for :
- V-door ramp
- Four (4) Sets of stairways
.......6. Three (3) stair supports for skidding.
.......7. Drag chain assembly for all rig water, air and electrical lines with all electrical lines,
piping and hoses for rig skidding operations
.......8. Six (6) Pipe stands for return mud to active mud system
.......9. 100 linear feet of the following piping :
- Return mud to active system
- High pressure piping
- Water and Mud piping to trip tank unit
.......10. Adjustable Shaker skid mounted on top of trip tank
Price & terms : Please enquire using the email form below.
If you cannot find the vessel, crane, rig or equipment that you need,
please send us an email to mail@worldoils.com stating your
requirements and we shall find it for you.
We can arrange delivery of equipment and towage of rigs and vessels where needed.
The details mentioned above are believed to be accurate but are not guaranteed.
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2000HP SCR Drilling Rig for Sale
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11346757276642.jpg "Ingersoll-Rand T3 (Truckn 3) Drill Rig - 1975 built - for Sale")
11346757276642.jpg "Ingersoll-Rand T3 (Truckn 3) Drill Rig - 1975 built - for Sale")
